Operations and Supply Chain Management, 9th Edition WileyPLUS Registration Card + Loose-leaf Print Companion
9th Edition
ISBN: 9781119371618
Author: Roberta S. Russell
Publisher: Wiley (WileyPLUS Products)
expand_more
expand_more
format_list_bulleted
Concept explainers
Question
Chapter 3, Problem 21P
Summary Introduction
To determine: The process control chart and check whether if it in control or not.
Introduction: Control charts may also be termed as Shewhart charts as well as process-behavior charts. It is comes under one of a statistical tools which make an analysis to determine whether the process lies in control or not. Control charts act as a graphically device for making interpretations of statistical process. Upper and lower control limits with respect to data, are set for this purpose.
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solution
Students have asked these similar questions
A. Choudhury’s bowling ball factory in Illinois makes
bowling balls of adult size and weight only. The standard devia-tion in the weight of a bowling ball produced at the factory is
known to be 0.12 pounds. Each day for 24 days, the averageweight, in pounds, of nine of the bowling balls produced that dayhas been assessed as follows:
a) Establish a control chart for monitoring the average weights
of the bowling balls in which the upper and lower control lim-its are each two standard deviations from the mean. What are
the values of the control limits?b) If three standard deviations are used in the chart, how do thesevalues change? Why?
Auto pistons at Wemming Chung's plant in Shanghai are produced in a forging process, and the diameter is a critical factor
that must be controlled. From sample sizes of 5 pistons produced each day, the mean and the range of this diameter have
been as follows:
Day
Mean (mm)
Range R (mm)
158
4.3
151.2
4.4
155.7
4.2
153.5
4.8
156.6
4.5
What is the UCL using 3-sigma?(round your response to two decimal places).
1.
2.
4.
A machine at the Pacific Fruit Company fills boxes withraisins. The labeled weight of the boxes is 9 ounces. The
company wants to construct an R-chart to monitor the fill-ing process and make sure the box weights are in control.
The quality-control department for the company sampledfive boxes every two hours for three consecutive workingdays. The sample observations are as follows:
Construct an R-chart from these data with 3 control lim-its, plot the sample range values, and comment on process
control.
Samples Box Weights (oz)1 9.06 9.13 8.97 8.85 8.462 8.52 8.61 9.09 9.21 8.953 9.35 8.95 9.20 9.03 8.424 9.17 9.21 9.05 9.01 9.535 9.21 8.87 8.71 9.05 9.356 8.74 8.35 8.50 9.06 8.897 9.00 9.21 9.05 9.23 8.788 9.15 9.20 9.23 9.15 9.069 9.98 8.90 8.81 9.05 9.1310 9.03 9.10 9.26 9.46 8.4711 9.53 9.02 9.11 8.88 8.9212 8.95 9.10 9.00 9.06 8.95
Chapter 3 Solutions
Operations and Supply Chain Management, 9th Edition WileyPLUS Registration Card + Loose-leaf Print Companion
Ch. 3.S - Prob. 1QCh. 3.S - Prob. 2QCh. 3.S - Prob. 3QCh. 3.S - Prob. 4QCh. 3.S - Prob. 5QCh. 3.S - Prob. 6QCh. 3.S - Prob. 7QCh. 3.S - The Great Lakes Company, a grocery store chain,...Ch. 3.S - Prob. 2PCh. 3.S - Prob. 3P
Ch. 3.S - The Fast Break Computer Company assembles personal...Ch. 3.S - Prob. 5PCh. 3 - Using Sampling and Statistics to Analyze...Ch. 3 - Prob. 2.1ASCCh. 3 - Prob. 3.1ASCCh. 3 - Prob. 4.1ASCCh. 3 - Prob. 5.1ASCCh. 3 - Prob. 1QCh. 3 - Prob. 2QCh. 3 - Prob. 3QCh. 3 - Prob. 4QCh. 3 - Prob. 5QCh. 3 - Prob. 6QCh. 3 - Prob. 7QCh. 3 - Prob. 8QCh. 3 - Prob. 9QCh. 3 - Prob. 10QCh. 3 - Prob. 11QCh. 3 - Prob. 1PCh. 3 - Prob. 2PCh. 3 - Prob. 3PCh. 3 - Prob. 4PCh. 3 - Prob. 5PCh. 3 - Prob. 6PCh. 3 - Prob. 7PCh. 3 - Prob. 8PCh. 3 - Prob. 9PCh. 3 - Prob. 10PCh. 3 - Prob. 11PCh. 3 - Prob. 12PCh. 3 - Prob. 13PCh. 3 - Prob. 14PCh. 3 - Prob. 15PCh. 3 - Prob. 16PCh. 3 - Prob. 17PCh. 3 - Prob. 18PCh. 3 - Prob. 20PCh. 3 - Prob. 21PCh. 3 - Prob. 22PCh. 3 - Prob. 23PCh. 3 - Prob. 24PCh. 3 - Prob. 25PCh. 3 - Prob. 26PCh. 3 - Prob. 27PCh. 3 - Prob. 28PCh. 3 - Prob. 29PCh. 3 - Prob. 30PCh. 3 - Prob. 32PCh. 3 - Prob. 33PCh. 3 - Prob. 34PCh. 3 - Prob. 36PCh. 3 - Prob. 37PCh. 3 - Prob. 38PCh. 3 - Prob. 39PCh. 3 - Prob. 40PCh. 3 - Elon Corporation manufactures parts for an...Ch. 3 - Prob. 42PCh. 3 - Prob. 44PCh. 3 - Prob. 45PCh. 3 - Prob. 46PCh. 3 - Prob. 47PCh. 3 - Metropolitan General Hospital is a city-owned...Ch. 3 - Prob. 50PCh. 3 - Prob. 51PCh. 3 - The Shuler Motor Mile is a high-volume discount...Ch. 3 - Prob. 1.1CPCh. 3 - Prob. 2.1CPCh. 3 - Improving Service Time at Daves Burgers Daves...
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, operations-management and related others by exploring similar questions and additional content below.Similar questions
- The Road King Tire Company in Birmingham wants to moni-tor the quality of the tires it manufactures. Each day the com-pany quality-control manager takes a sample of 100 tires, tests them, and determines the number of defective tires. The re-sults of 20 samples have been recorded as follows:Construct a p-chart for this process using 2 limits and for each of the last 30 weekdays are shown as follows:describe the variation in the process. Sample Defectives Sample Defectives1 14 11 182 12 12 103 9 13 194 10 14 205 11 15 176 7 16 187 8 17 188 14 18 229 16 19 2410 17 20 23arrow_forwardA Quality Analyst wants to construct a control chart for determining whether three machines, all producing the same product, are under control with regard to a particular quality variable. Accordingly, he sampled four units of output from each machine, with the following results: Machine Measurements #1 17 15 15 17 #2 16 25 18 25 # 3 23 24 23 22 What is the estimate of the process mean for whenever it is under control? What is the sample average range based upon this limited sample? What are the x-bar chart upper and lower control limits?arrow_forwardArana is a company that produces homemade Rotini pasta. They use statistical process control to monitor the manufacturing process. The company collects five samples, each containing six packs of pasta. Below is the sample data, but the standard deviation of the process output is unknown. If an R chart is created using three-sigma limits (i.e., z = 3) to monitor the variability of products, what would be the upper control limit for this R chart? Sample 1 Sample 2 Sample 3 Pack 1 452.3 451.6 448.6 Sample 4 454.7 Sample 5 448.9 7.614 9.328 11.653 13.427 Pack 2 452.8 451.2 455.6 451.7 453.4 Pack 3 456 454.6 456.5 451 456.7 Pack 4 457.2 455.3 451.9 452.6 456.3 Pack 5 457.8 452.2 455.6 454.7 452.4 Pack 6 451.8 451.9 448.3 458.4 456arrow_forward
- Organic Grains LLC uses statistical process control to ensure that its health-conscious, low-fat, multigrain sandwich loaves have the proper weight. Based on a previously stable and in-control process, the control limits of the x- and R-charts are: UCL-4.86, LCL- = 4.52, UCLR=1.344, LCLR = 0. Over the past few days, they have taken five random samples of four loaves each and have found the following: Based on the x-chart, is one or more samples beyond the control limits? Sample 1 2 3 4 5 Yes No Loaf # 1 4.8 4.4 4.5 4.6 5.0 Net Weight Loaf # 2 4.7 4.8 4.5 4.9 4.8 Loaf # 3 5.0 4.7 4.9 4.7 4.7 Loaf # 4 4.7 4.8 4.6 4.5 4.6arrow_forwardAt Quick Car Wash, the wash process is advertised to take less than 8 minutes. Consequently, management has set a target average of 440 seconds for the wash process. Suppose the average range for a sample of 9 cars is 10 seconds. Use the accompanying table to establish control limits for sample means and ranges for the car wash process. Factors for calculating three-sigma limits for the x-chart and R-chart Size of Sample (n) Factor for UCL and LCL for x-chart (A2) Factor for LCL for R-Chart (D3) Factor for UCL for R-Chart (D4) 2 1.880 0 3.267 3 1.023 0 2.575 4 0.729 0 2.282 5 0.577 0 2.115 6 0.483 0 2.004 7 0.419 0.076 1.924 8 0.373 0.136 1.864 9 0.337 0.184 1.816 10 0.308 0.223 Part 2 The UCLR equals enter your response here seconds and the LCLR equals enter your response here seconds. (Enter your responses rounded to two decimal places.)arrow_forwardAn automatic filling machine is used to fill 1-liter bottles of cola. The machine’s output is approximately normal with a mean of 1.0 liter and standard deviation of .01 liter. Output is monitored using means of samples of 25 observations. Determine upper and lower control limits that will include roughly 97% of the sample means when the process is in control. Using Appendix B, Table A to find the value of Z corresponding to the mean control limits.arrow_forward
- Refer to Table S6.1 - Factors for Computing Control Chart Limits (3 sigma) for this problem. Twelve samples, each containing five parts, were taken from a process that produces steel rods at Emmanual Kodzi's factory. The length of each rod in the samples was determined. The results were tabulated and sample means and ranges were computed. The results were: Sample Mean (in.) Range (in.) Sample Sample Sample Mean (in.) Range (in.) 1 9.404 0.044 7 9.403 0.021 2 9.402 0.051 8 9.405 0.058 3 9.393 0.042 9.395 0.039 4 9.404 0.037 10 9.401 0.038 9.399 0.048 11 9.401 0.054 9.397 0.053 12 9.404 0.061 For the given data, the x = inches (round your response to four decimal places). Based on the sampling done, the control limits for 3-sigma x chart are: Upper Control Limit (UCL;) = inches (round your response to four decimal places). Lower Control Limit (LCL;) = inches (round your response to four decimal places).arrow_forwardFactors for Computing Control Chart Limits (3 sigma) Auto pistons at Wemming Chung's plant in Shanghai are produced in a forging process, and the diameter is a critical factor that must be controlled. From sample sizes of 10 pistons produced each day, the mean and the range of this diameter have been as follows: Day Mean x (mm) Range R (mm) 1 156.9 4.2 2 153.2 4.6 3 153.6 4.1 4 155.5 5.0 5 156.6 4.5 Part 4 c) What are the (UCLx) and (LCLx) using 3-sigma? (UCLx) = mm (round your response to two decimal places). (LCLx) = mmarrow_forwardAt Gleditsia Triacanthos Company, a certain manufactured part is deemed acceptable if its length is between 12.45 to 12.55 inches. The process is normally distributed with an average of 12.49 inches and a standard deviation of 0.014 inches. a) is the process capable of meeting specifications? b) Does the process meet specifications?arrow_forward
- Describe how to construct process control charts and use them to determine whether a process is out of statistical control.arrow_forwardA microbrewery tracks its output in gallons over a five hour period for each of seven days. Their data is in the table below, and they went ahead and calculated the averages and ranges for the individual samples and the overall averages Their data and the factors tables can be found below. Calculate the upper (LCL) and lower (UCL) control limits for X bar, and R charts for their process. Day (X values) X̅ R 1 46 49 45 47 48 47.0 4 2 43 52 46 52 44 47.4 9 3 45 55 46 51 43 48.0 12 4 39 44 42 43 40 41.6 5 5 45 50 48 50 42 47.0 8 6 44 48 45 45 40 44.4 8 7 41 44 52 50 47 46.8 11 X̿ = 46.03 R̅ 8.14 Xbar chart - LCL = 40.48, UCL=46.25, R chart LCL=0, UCL=14.01 Xbar chart - LCL = 44.21, UCL=48.41, R chart LCL=0.49, UCL=17.18 Xbar chart - LCL = 42.61, UCL=49.45, R chart LCL=0.65, UCL=15.63 Xbar chart - LCL = 44.21, UCL=51.62, R chart LCL=0, UCL=17.18 Xbar chart - LCL = 41.31, UCL=50.75, R chart LCL=0, UCL=17.18arrow_forward2- Quality Control Charts A local brewery and bottling plant wants to keep track of the bottling filling equipment's accuracy, Bottles are to be filled with exactly 16 ounces of the drink. The following is data from the bottling equipment where 5 samples of bottles filled were pulled every hour and measured for actual quantity filled. 1- Calculate the UCL, LCL and mean for the X-bar and R data 2- Draw an X-Bar chart and a R chart. 3- Is this filling process in control or out of control? Hour X-bar R 1 16.05 .20 2 16.03 3 15.96 4 15.97 16.03 16.06 15.98 16.09 15.94 16.01 5 6 7 8 9 10 @n-5: A2 = 0.58, D3 =0, D4 = 2.11 .25 .62 .58 .71 .37 .46 .21 .35 .29arrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
Practical Management ScienceOperations ManagementISBN:9781337406659Author:WINSTON, Wayne L.Publisher:Cengage,
Operations ManagementOperations ManagementISBN:9781259667473Author:William J StevensonPublisher:McGraw-Hill Education
Operations and Supply Chain Management (Mcgraw-hi...Operations ManagementISBN:9781259666100Author:F. Robert Jacobs, Richard B ChasePublisher:McGraw-Hill Education
Purchasing and Supply Chain ManagementOperations ManagementISBN:9781285869681Author:Robert M. Monczka, Robert B. Handfield, Larry C. Giunipero, James L. PattersonPublisher:Cengage Learning
Production and Operations Analysis, Seventh Editi...Operations ManagementISBN:9781478623069Author:Steven Nahmias, Tava Lennon OlsenPublisher:Waveland Press, Inc.
Practical Management Science
Operations Management
ISBN:9781337406659
Author:WINSTON, Wayne L.
Publisher:Cengage,
Operations Management
Operations Management
ISBN:9781259667473
Author:William J Stevenson
Publisher:McGraw-Hill Education
Operations and Supply Chain Management (Mcgraw-hi...
Operations Management
ISBN:9781259666100
Author:F. Robert Jacobs, Richard B Chase
Publisher:McGraw-Hill Education
Purchasing and Supply Chain Management
Operations Management
ISBN:9781285869681
Author:Robert M. Monczka, Robert B. Handfield, Larry C. Giunipero, James L. Patterson
Publisher:Cengage Learning
Production and Operations Analysis, Seventh Editi...
Operations Management
ISBN:9781478623069
Author:Steven Nahmias, Tava Lennon Olsen
Publisher:Waveland Press, Inc.