Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 21, Problem 12RQ
What is the function of chip breakers? How do they function? Do you need a chip breaker to eliminate continuous chips in oblique cutting? Explain.
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motor supplies 200 kW at 6 Hz to flange A of the shaft shown in Figure. Gear B transfers 125 W of power to operating machinery in the factory, and the remaining power in the shaft is mansferred by gear D. Shafts (1) and (2) are solid aluminum (G = 28 GPa) shafts that have the same diameter and an allowable shear stress of t= 40 MPa. Shaft (3) is a solid steel (G = 80 GPa) shaft with an allowable shear stress of t = 55 MPa. Determine:
a) the minimum permissible diameter for aluminum shafts (1) and (2)
b) the minimum permissible diameter for steel shaft (3).
c) the rotation angle of gear D with respect to flange A if the shafts have the minimum permissible diameters as determined in (a) and (b).
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Gas dynamics
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Q1/Water at 15° C flow through a 300 mm diameter riveted steel pipe, E-3 mm with a head loss of 6 m in
300 m length. Determine the flow rate in pipe. Use moody chart.
Q2/ Assume a car's exhaust system can be approximated as 14 ft long and 0.125 ft-diameter cast-iron pipe (
= 0.00085 ft) with the equivalent of (6) regular 90° flanged elbows (KL = 0.3) and a muffler. The
muffler acts as a resistor with a loss coefficient of KL= 8.5. Determine the pressure at the beginning of the
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Q3/Liquid ammonia at -20°C is flowing through a 30 m long section of a 5 mm diameter copper tube(e =
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2/Y
Y+1
2Cp
Q1/ Show that
Cda
Az x
P1
mactual
Cdf
Af
R/T₁
2pf(P1-P2-zxgxpf)
Q2/ A simple jet carburetor has to supply 5 Kg of air per minute. The air is at a pressure of 1.013 bar
and a temperature of 27 °C. Calculate the throat diameter of the choke for air flow velocity of 90 m/sec.
Take velocity coefficient to be 0.8. Assume isentropic flow and the flow to be compressible.
Quiz/ Determine the air-fuel ratio supplied at 5000 m altitude by a carburetor which is adjusted to give
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temperature of air decreases with altitude as given by the expression
The air pressure decreases with altitude as per relation h = 19200 log10 (1.013), where P is in bar. State
any assumptions made.
t = ts
P
0.0065h
Chapter 21 Solutions
Manufacturing Engineering & Technology
Ch. 21 - Explain why continuous chips are not necessarily...Ch. 21 - Name the factors that contribute to the formation...Ch. 21 - What is the cutting ratio? Is it always less than...Ch. 21 - Explain the difference between positive and...Ch. 21 - Explain how a dull tool can lead to negative rake...Ch. 21 - Comment on the role and importance relief angle.Ch. 21 - Explain the difference between discontinuous chips...Ch. 21 - Why should we be interested in the magnitude of...Ch. 21 - What are the differences between orthogonal and...Ch. 21 - What is a BUE? Why does it form?
Ch. 21 - Is there any advantage to having a built-up edge...Ch. 21 - What is the function of chip breakers? How do they...Ch. 21 - Identify the forces involved in a cutting...Ch. 21 - Explain the characteristics of different types of...Ch. 21 - List the factors that contribute to poor surface...Ch. 21 - Explain what is meant by the term machinability...Ch. 21 - What is shaving in machining? When would it be...Ch. 21 - List reasons that machining operations may be...Ch. 21 - Are the locations of maximum temperature and...Ch. 21 - Is material ductility important for machinability?...Ch. 21 - Explain why studying the types of chips produced...Ch. 21 - Prob. 22QLPCh. 21 - Tool life can be almost infinite at low cutting...Ch. 21 - Explain the consequences of allowing temperatures...Ch. 21 - The cutting force increases with the depth of cut...Ch. 21 - Why is it not always advisable to increase the...Ch. 21 - What are the consequences if a cutting tool chips?Ch. 21 - What are the effects of performing a cutting...Ch. 21 - Prob. 29QLPCh. 21 - Prob. 30QLPCh. 21 - Prob. 31QLPCh. 21 - Prob. 32QLPCh. 21 - Comment on your observations regarding Figs. 21.1...Ch. 21 - Prob. 34QLPCh. 21 - Comment on your observations regarding the...Ch. 21 - Why does the temperature in cutting depend on the...Ch. 21 - You will note that the values of a and b in Eq....Ch. 21 - Prob. 38QLPCh. 21 - Prob. 39QLPCh. 21 - Explain whether it is desirable to have a high or...Ch. 21 - The Taylor tool-life equation is directly...Ch. 21 - Prob. 42QLPCh. 21 - Why are tool temperatures low at low cutting...Ch. 21 - Can high-speed machining be performed without the...Ch. 21 - Prob. 45QLPCh. 21 - Prob. 46QLPCh. 21 - State whether or not the following statements are...Ch. 21 - Let n = 0.5 and C = 400 in the Taylor equation for...Ch. 21 - Assume that, in orthogonal cutting, the rake angle...Ch. 21 - Prob. 50QTPCh. 21 - Prob. 51QTPCh. 21 - Using trigonometric relationships, derive an...Ch. 21 - An orthogonal cutting operation is being carried...Ch. 21 - Prob. 54QTPCh. 21 - Prob. 55QTPCh. 21 - Prob. 56QTPCh. 21 - Show that, for the same shear angle, there are two...Ch. 21 - With appropriate diagrams, show how the use of a...Ch. 21 - In a cutting operation using a 5 rake angle, the...Ch. 21 - For a turning operation using a ceramic cutting...Ch. 21 - In Example 21.3, if the cutting speed V is...Ch. 21 - Using Eq. (21.30), select an appropriate feed for...Ch. 21 - With a carbide tool, the temperature in a cutting...Ch. 21 - The following flank wear data were collected in a...Ch. 21 - The following data are available from orthogonal...Ch. 21 - Prob. 66QTPCh. 21 - Design an experimental setup whereby orthogonal...Ch. 21 - Describe your thoughts on whether chips produced...Ch. 21 - Recall that cutting tools can be designed so that...Ch. 21 - Recall that the chip-formation mechanism also can...Ch. 21 - Prob. 73SDPCh. 21 - Describe your thoughts regarding the recycling of...Ch. 21 - List products that can be directly produced from...Ch. 21 - Obtain a wood planer and some wood specimens. Show...Ch. 21 - It has been noted that the chips from certain...Ch. 21 - As we have seen, chips carry away the majority of...
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