Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 21, Problem 44QLP
Can high-speed machining be performed without the use of a cutting fluid?
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Chapter 21 Solutions
Manufacturing Engineering & Technology
Ch. 21 - Explain why continuous chips are not necessarily...Ch. 21 - Name the factors that contribute to the formation...Ch. 21 - What is the cutting ratio? Is it always less than...Ch. 21 - Explain the difference between positive and...Ch. 21 - Explain how a dull tool can lead to negative rake...Ch. 21 - Comment on the role and importance relief angle.Ch. 21 - Explain the difference between discontinuous chips...Ch. 21 - Why should we be interested in the magnitude of...Ch. 21 - What are the differences between orthogonal and...Ch. 21 - What is a BUE? Why does it form?
Ch. 21 - Is there any advantage to having a built-up edge...Ch. 21 - What is the function of chip breakers? How do they...Ch. 21 - Identify the forces involved in a cutting...Ch. 21 - Explain the characteristics of different types of...Ch. 21 - List the factors that contribute to poor surface...Ch. 21 - Explain what is meant by the term machinability...Ch. 21 - What is shaving in machining? When would it be...Ch. 21 - List reasons that machining operations may be...Ch. 21 - Are the locations of maximum temperature and...Ch. 21 - Is material ductility important for machinability?...Ch. 21 - Explain why studying the types of chips produced...Ch. 21 - Prob. 22QLPCh. 21 - Tool life can be almost infinite at low cutting...Ch. 21 - Explain the consequences of allowing temperatures...Ch. 21 - The cutting force increases with the depth of cut...Ch. 21 - Why is it not always advisable to increase the...Ch. 21 - What are the consequences if a cutting tool chips?Ch. 21 - What are the effects of performing a cutting...Ch. 21 - Prob. 29QLPCh. 21 - Prob. 30QLPCh. 21 - Prob. 31QLPCh. 21 - Prob. 32QLPCh. 21 - Comment on your observations regarding Figs. 21.1...Ch. 21 - Prob. 34QLPCh. 21 - Comment on your observations regarding the...Ch. 21 - Why does the temperature in cutting depend on the...Ch. 21 - You will note that the values of a and b in Eq....Ch. 21 - Prob. 38QLPCh. 21 - Prob. 39QLPCh. 21 - Explain whether it is desirable to have a high or...Ch. 21 - The Taylor tool-life equation is directly...Ch. 21 - Prob. 42QLPCh. 21 - Why are tool temperatures low at low cutting...Ch. 21 - Can high-speed machining be performed without the...Ch. 21 - Prob. 45QLPCh. 21 - Prob. 46QLPCh. 21 - State whether or not the following statements are...Ch. 21 - Let n = 0.5 and C = 400 in the Taylor equation for...Ch. 21 - Assume that, in orthogonal cutting, the rake angle...Ch. 21 - Prob. 50QTPCh. 21 - Prob. 51QTPCh. 21 - Using trigonometric relationships, derive an...Ch. 21 - An orthogonal cutting operation is being carried...Ch. 21 - Prob. 54QTPCh. 21 - Prob. 55QTPCh. 21 - Prob. 56QTPCh. 21 - Show that, for the same shear angle, there are two...Ch. 21 - With appropriate diagrams, show how the use of a...Ch. 21 - In a cutting operation using a 5 rake angle, the...Ch. 21 - For a turning operation using a ceramic cutting...Ch. 21 - In Example 21.3, if the cutting speed V is...Ch. 21 - Using Eq. (21.30), select an appropriate feed for...Ch. 21 - With a carbide tool, the temperature in a cutting...Ch. 21 - The following flank wear data were collected in a...Ch. 21 - The following data are available from orthogonal...Ch. 21 - Prob. 66QTPCh. 21 - Design an experimental setup whereby orthogonal...Ch. 21 - Describe your thoughts on whether chips produced...Ch. 21 - Recall that cutting tools can be designed so that...Ch. 21 - Recall that the chip-formation mechanism also can...Ch. 21 - Prob. 73SDPCh. 21 - Describe your thoughts regarding the recycling of...Ch. 21 - List products that can be directly produced from...Ch. 21 - Obtain a wood planer and some wood specimens. Show...Ch. 21 - It has been noted that the chips from certain...Ch. 21 - As we have seen, chips carry away the majority of...
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- Problem 4 The semicircular disk has a radius of 0.4 m. At one instant, when 0-60°, it is rotating counterclockwise at 0-4 rad/s, which is increasing in the same direction at 1 rad/s². Find the velocity and acceleration of point B at this instant. (Suggestion: Set up relative velocity and relative acceleration that way you would for a no-slip disk; remember what I told you to memorize on the first day of class.) (Answer: B = −2.98î - 0.8ĵ m/s, ãB = 2.45î - 5.74ĵ m/s²) B 0.4 m y Xarrow_forwardA C C 2r A 2r B B (a) (b) Problem 3 Refer to (b) of the figure shown above. The disk OA is now rolling with no slip at a constant angular velocity of w. Find the angular velocity and angular acceleration of link AB and BC. (Partial Answers: WBC = 2wk, AB = w²k)arrow_forwardProblem 2 Refer to (a) of the figure shown below, where the disk OA rotates at a constant angular velocity of w. Find the angular velocity and angular acceleration of link AB and link BC. (Partial Answers: WBC = wk, AB = w²k) A 2r C B (a) A 2r B (b)arrow_forward
- Example Two rotating rods are connected by slider block P. The rod attached at A rotates with a constant clockwise angular velocity WA. For the given data, determine for the position shown (a) the angular velocity of the rod attached at B, (b) the relative velocity of slider block P with respect to the rod on which it slides. b = 8 in., w₁ = 6 rad/s. Given: b = 8 in., WA = 6 rad/s CW constant Find: (a). WBE (b). Vp/Frame E 60° 20° Barrow_forwardY F1 α В X F2 You and your friends are planning to move the log. The log. needs to be moved straight in the x-axis direction and it takes a combined force of 2.9 kN. You (F1) are able to exert 610 N at a = 32°. What magnitude (F2) and direction (B) do you needs your friends to pull? Your friends had to pull at: magnitude in Newton, F2 = direction in degrees, ẞ = N degarrow_forward100 As a spring is heated, its spring constant decreases. Suppose the spring is heated and then cooled so that the spring constant at time t is k(t) = t sin + N/m. If the mass-spring system has mass m = 2 kg and a damping constant b = 1 N-sec/m with initial conditions x(0) = 6 m and x'(0) = -5 m/sec and it is subjected to the harmonic external force f (t) = 100 cos 3t N. Find at least the first four nonzero terms in a power series expansion about t = 0, i.e. Maclaurin series expansion, for the displacement: • Analytically (hand calculations) Creating Simulink Model Plot solutions for first two, three and four non-zero terms as well as the Simulink solution on the same graph for the first 15 sec. The graph must be fully formatted by code.arrow_forward
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