Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 21, Problem 45QLP
To determine
Given your understanding of the basic metal-cutting process, what are the important physical and chemical properties of a cutting tool?
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6. Determine the coordinates x, y of the centroid of the area shaded in Figure 6.
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ture of Figure 3.
A
B
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Figure 3
A pipeline engineer is considering alternative natural gas pipeline routings. The first route is mostly over land and the second is primarily undersea. Both pipelines will need some valve and fitting replacements in year 25. Cost data for each route is shown in Table P2.21. Notice that the undersea route has a higher initial cost due to higher installation costs and extra corrosion protection for the pipeline. However, the undersea route has cheaper security and maintenance costs which substantially reduces annual costs. The MARR for the project is 15%. Determine which route should be pursued based on a present worth analysis.
Chapter 21 Solutions
Manufacturing Engineering & Technology
Ch. 21 - Explain why continuous chips are not necessarily...Ch. 21 - Name the factors that contribute to the formation...Ch. 21 - What is the cutting ratio? Is it always less than...Ch. 21 - Explain the difference between positive and...Ch. 21 - Explain how a dull tool can lead to negative rake...Ch. 21 - Comment on the role and importance relief angle.Ch. 21 - Explain the difference between discontinuous chips...Ch. 21 - Why should we be interested in the magnitude of...Ch. 21 - What are the differences between orthogonal and...Ch. 21 - What is a BUE? Why does it form?
Ch. 21 - Is there any advantage to having a built-up edge...Ch. 21 - What is the function of chip breakers? How do they...Ch. 21 - Identify the forces involved in a cutting...Ch. 21 - Explain the characteristics of different types of...Ch. 21 - List the factors that contribute to poor surface...Ch. 21 - Explain what is meant by the term machinability...Ch. 21 - What is shaving in machining? When would it be...Ch. 21 - List reasons that machining operations may be...Ch. 21 - Are the locations of maximum temperature and...Ch. 21 - Is material ductility important for machinability?...Ch. 21 - Explain why studying the types of chips produced...Ch. 21 - Prob. 22QLPCh. 21 - Tool life can be almost infinite at low cutting...Ch. 21 - Explain the consequences of allowing temperatures...Ch. 21 - The cutting force increases with the depth of cut...Ch. 21 - Why is it not always advisable to increase the...Ch. 21 - What are the consequences if a cutting tool chips?Ch. 21 - What are the effects of performing a cutting...Ch. 21 - Prob. 29QLPCh. 21 - Prob. 30QLPCh. 21 - Prob. 31QLPCh. 21 - Prob. 32QLPCh. 21 - Comment on your observations regarding Figs. 21.1...Ch. 21 - Prob. 34QLPCh. 21 - Comment on your observations regarding the...Ch. 21 - Why does the temperature in cutting depend on the...Ch. 21 - You will note that the values of a and b in Eq....Ch. 21 - Prob. 38QLPCh. 21 - Prob. 39QLPCh. 21 - Explain whether it is desirable to have a high or...Ch. 21 - The Taylor tool-life equation is directly...Ch. 21 - Prob. 42QLPCh. 21 - Why are tool temperatures low at low cutting...Ch. 21 - Can high-speed machining be performed without the...Ch. 21 - Prob. 45QLPCh. 21 - Prob. 46QLPCh. 21 - State whether or not the following statements are...Ch. 21 - Let n = 0.5 and C = 400 in the Taylor equation for...Ch. 21 - Assume that, in orthogonal cutting, the rake angle...Ch. 21 - Prob. 50QTPCh. 21 - Prob. 51QTPCh. 21 - Using trigonometric relationships, derive an...Ch. 21 - An orthogonal cutting operation is being carried...Ch. 21 - Prob. 54QTPCh. 21 - Prob. 55QTPCh. 21 - Prob. 56QTPCh. 21 - Show that, for the same shear angle, there are two...Ch. 21 - With appropriate diagrams, show how the use of a...Ch. 21 - In a cutting operation using a 5 rake angle, the...Ch. 21 - For a turning operation using a ceramic cutting...Ch. 21 - In Example 21.3, if the cutting speed V is...Ch. 21 - Using Eq. (21.30), select an appropriate feed for...Ch. 21 - With a carbide tool, the temperature in a cutting...Ch. 21 - The following flank wear data were collected in a...Ch. 21 - The following data are available from orthogonal...Ch. 21 - Prob. 66QTPCh. 21 - Design an experimental setup whereby orthogonal...Ch. 21 - Describe your thoughts on whether chips produced...Ch. 21 - Recall that cutting tools can be designed so that...Ch. 21 - Recall that the chip-formation mechanism also can...Ch. 21 - Prob. 73SDPCh. 21 - Describe your thoughts regarding the recycling of...Ch. 21 - List products that can be directly produced from...Ch. 21 - Obtain a wood planer and some wood specimens. Show...Ch. 21 - It has been noted that the chips from certain...Ch. 21 - As we have seen, chips carry away the majority of...
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- The state of stress at a point is σ = -4.00 kpsi, σy Tyz = 8.000 kpsi, and T₂ = -14.00 kpsi. What is the maximum shear stress for this case? The maximum shear stress is kpsi. = 16.00 kpsi, σ = -14.00 kpsi, Try = 11.00 kpsi,arrow_forwardThe initial cost of a proposed heat recovery system is $375,000. The annual operation andmaintenance costs are projected to be $12,000. The salvage value of the system at the end of itsuseful life (projected to be 30 years) is $60,000. The annual savings in fuel costs resulting fromthis system are estimated to be $55,000 per year.a. Assuming annual compounding, determine the rate of return for this heat recovery system.b. If management has set the MARR to be 15% for a heat recovery system like this, what is themaximum initial cost that can be spent on the system (assuming that all other costs and incomesare the same)?arrow_forwardThe initial cost of a machine for a production facility is $225,000. The machine is expected tolast for 10 years with no salvage value. The company’s tax rate is 49% and SLD is used todepreciate the machine. For this type of depreciation, the tax life of the machine is considered 8years and its salvage value is $5,000. The after-tax rate of return is 14.3%. Determine the uniformannual before-tax cash flow.arrow_forward
- Three alternatives are being considered for an air cleaning system. All three systems have a lifeof 10 years with no salvage value. System A has an initial cost of $29,000. During the first fiveyears of operation, the annual costs to operate system A are $5,000. During the second five years,the annual cost of system A increases to $16,000. System B has an initial cost of $43,000. Theannual cost to operate system B is $4,000, however, after the first year, this cost increases by$1,600 per year. System C has an initial cost of $58,000 with an annual cost of $2,400. System Crequires two upgrades: one during year 4 which costs $6,000, and the other during year 8 whichcosts $3,000. The MARR for this project is 17%. Determine which air cleaning system should beinstalled based on an economic analysis.arrow_forwardShow all work as much as you can and box out answersarrow_forwardShow as much work as possible and box out answers pleasearrow_forward
- on-the-job conditions. 9 ±0.2- 0.5 M Application questions 1-7 refer to the drawing above. 1. What does the flatness tolerance labeled "G" apply to? Surface F A. B. Surfaces E and F C. Surfaces D, E, H, and I D. The derived median plane of 12 +0.2 0.5 0.5 CF) 20 ±0.2 0.1 7. O 12 ±0.2- H 0.3 ASME Y14.5-2009arrow_forwardelements, each with a length of 1 m. Determine the temperature on node 1, 2, 3, 4. 3. Solve the strong form analytically (you may choose Maple, MATLAB or Mathematica to help you solve this ODE). Compare the FE approximate temperature distribution through the block against the analytical solution. 1 (1) 200 °C 2 (2) 3 m 3 (3)arrow_forwardCompute the horizontal and vertical components of the reaction at the pin A. B A 30° 0.75 m 1 m 60 N 0.5 m 90 N-marrow_forward
- A particle is held and then let go at the edge of a circular shaped hill of radius R = shown below. The angular motion of the particle is governed by the following ODE: + 0.4 02 - 2 cos 0 + 0.8 sin 0 = 0 where is the angle in rad measured from the top (CCW: +), ė 5m, as = wis the velocity in rad/s, ==a is the angular acceleration in rad/s². Use MATLAB to numerically integrate the second order ODE and predict the motion of the particle. (a) Plot and w vs. time (b) How long does it take for the particle to fall off the ring at the bottom? (c) What is the particle speed at the bottom. Hint v = Rw. in de all questions the particles inside the tube. /2/07/25 Particle R 0 0 R eled witharrow_forwardIf FA = 40 KN and FB = 35 kN, determine the magnitude of the resultant force and specify the location of its point of application (x, y) on the slab. 30 kN 0.75 m 90 kN FB 2.5 m 20 kN 2.5 m 0.75 m FA 0.75 m 3 m 3 m 0.75 marrow_forwardThe elastic bar from Problem 1 spins with angular velocity ω about an axis, as shown in the figure below. The radial acceleration at a generic point x along the bar is a(x) = ω 2 x. Under this radial acceleration, the bar stretches along x with displacement function u(x). The displacement u(x) is governed by the following equations: ( d dx (σ(x)) + ρa(x) = 0 PDE σ(x) = E du dx Hooke’s law (2) where σ(x) is the axial stress in the rod, ρ is the mass density, and E is the (constant) Young’s modulus. The bar is pinned on the rotation axis at x = 0 and it is also pinned at x = L. Determine:1. Appropriate BCs for this physical problem.2. The displacement function u(x).3. The stress function σ(x).arrow_forward
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