Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 21, Problem 5RQ
Explain how a dull tool can lead to negative rake angles.
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Chapter 21 Solutions
Manufacturing Engineering & Technology
Ch. 21 - Explain why continuous chips are not necessarily...Ch. 21 - Name the factors that contribute to the formation...Ch. 21 - What is the cutting ratio? Is it always less than...Ch. 21 - Explain the difference between positive and...Ch. 21 - Explain how a dull tool can lead to negative rake...Ch. 21 - Comment on the role and importance relief angle.Ch. 21 - Explain the difference between discontinuous chips...Ch. 21 - Why should we be interested in the magnitude of...Ch. 21 - What are the differences between orthogonal and...Ch. 21 - What is a BUE? Why does it form?
Ch. 21 - Is there any advantage to having a built-up edge...Ch. 21 - What is the function of chip breakers? How do they...Ch. 21 - Identify the forces involved in a cutting...Ch. 21 - Explain the characteristics of different types of...Ch. 21 - List the factors that contribute to poor surface...Ch. 21 - Explain what is meant by the term machinability...Ch. 21 - What is shaving in machining? When would it be...Ch. 21 - List reasons that machining operations may be...Ch. 21 - Are the locations of maximum temperature and...Ch. 21 - Is material ductility important for machinability?...Ch. 21 - Explain why studying the types of chips produced...Ch. 21 - Prob. 22QLPCh. 21 - Tool life can be almost infinite at low cutting...Ch. 21 - Explain the consequences of allowing temperatures...Ch. 21 - The cutting force increases with the depth of cut...Ch. 21 - Why is it not always advisable to increase the...Ch. 21 - What are the consequences if a cutting tool chips?Ch. 21 - What are the effects of performing a cutting...Ch. 21 - Prob. 29QLPCh. 21 - Prob. 30QLPCh. 21 - Prob. 31QLPCh. 21 - Prob. 32QLPCh. 21 - Comment on your observations regarding Figs. 21.1...Ch. 21 - Prob. 34QLPCh. 21 - Comment on your observations regarding the...Ch. 21 - Why does the temperature in cutting depend on the...Ch. 21 - You will note that the values of a and b in Eq....Ch. 21 - Prob. 38QLPCh. 21 - Prob. 39QLPCh. 21 - Explain whether it is desirable to have a high or...Ch. 21 - The Taylor tool-life equation is directly...Ch. 21 - Prob. 42QLPCh. 21 - Why are tool temperatures low at low cutting...Ch. 21 - Can high-speed machining be performed without the...Ch. 21 - Prob. 45QLPCh. 21 - Prob. 46QLPCh. 21 - State whether or not the following statements are...Ch. 21 - Let n = 0.5 and C = 400 in the Taylor equation for...Ch. 21 - Assume that, in orthogonal cutting, the rake angle...Ch. 21 - Prob. 50QTPCh. 21 - Prob. 51QTPCh. 21 - Using trigonometric relationships, derive an...Ch. 21 - An orthogonal cutting operation is being carried...Ch. 21 - Prob. 54QTPCh. 21 - Prob. 55QTPCh. 21 - Prob. 56QTPCh. 21 - Show that, for the same shear angle, there are two...Ch. 21 - With appropriate diagrams, show how the use of a...Ch. 21 - In a cutting operation using a 5 rake angle, the...Ch. 21 - For a turning operation using a ceramic cutting...Ch. 21 - In Example 21.3, if the cutting speed V is...Ch. 21 - Using Eq. (21.30), select an appropriate feed for...Ch. 21 - With a carbide tool, the temperature in a cutting...Ch. 21 - The following flank wear data were collected in a...Ch. 21 - The following data are available from orthogonal...Ch. 21 - Prob. 66QTPCh. 21 - Design an experimental setup whereby orthogonal...Ch. 21 - Describe your thoughts on whether chips produced...Ch. 21 - Recall that cutting tools can be designed so that...Ch. 21 - Recall that the chip-formation mechanism also can...Ch. 21 - Prob. 73SDPCh. 21 - Describe your thoughts regarding the recycling of...Ch. 21 - List products that can be directly produced from...Ch. 21 - Obtain a wood planer and some wood specimens. Show...Ch. 21 - It has been noted that the chips from certain...Ch. 21 - As we have seen, chips carry away the majority of...
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- A 40-cm-diameter, 127-cm-high cylindrical hot water tank is located in the bathroom of a house maintained at 20°C. The surface temperature of the tank is measured to be 44°C and its emissivity is 0.4. Taking the surrounding surface temperature to be also 20°C, determine the rate of heat loss from all surfaces of the tank by natural convection and radiation. The properties of air at 32°C are k=0.02603 W/m-K, v=1.627 x 10-5 m²/s, Pr = 0.7276, and ẞ = 0.003279 K-1 The rate of heat loss from all surfaces of the tank by natural convection is The rate of heat loss from all surfaces of the tank by radiation is W. W.arrow_forwardA 2.5-m-long thin vertical plate is subjected to uniform heat flux on one side, while the other side is exposed to cool air at 5°C. The plate surface has an emissivity of 0.73, and its midpoint temperature is 55°C. Determine the heat flux subjected on the plate surface. Uniform heat flux -Plate, € = 0.73 Cool air 5°C 7 TSUIT Given: The properties of water at Tf,c= 30°C. k=0.02588 W/m.K, v=1.608 x 10-5 m²/s Pr = 0.7282 The heat flux subjected on the plate surface is W/m²arrow_forwardHot water is flowing at an average velocity of 5.82 ft/s through a cast iron pipe (k=30 Btu/h-ft-°F) whose inner and outer diameters are 1.0 in and 1.2 in, respectively. The pipe passes through a 50-ft-long section of a basement whose temperature is 60°F. The emissivity of the outer surface of the pipe is 0.5, and the walls of the basement are also at about 60°F. If the inlet temperature of the water is 150°F and the heat transfer coefficient on the inner surface of the pipe is 30 Btu/h-ft².°F, determine the temperature drop of water as it passes through the basement. Evaluate air properties at a film temperature of 105°C and 1 atm pressure. The properties of air at 1 atm and the film temperature of (Ts+ T∞)/2 = (150+60)/2 = 105°F are k=0.01541 Btu/h-ft-°F. v=0.1838 × 10-3 ft2/s, Pr = 0.7253, and ẞ = 0.00177R-1arrow_forward
- hand-written solutions only, please. correct answers upvoted!arrow_forwardhand-written solutions only, please. correct answers upvoted!arrow_forward! Required information Consider a flat-plate solar collector placed horizontally on the flat roof of a house. The collector is 1.3 m wide and 2.8 m long, and the average temperature of the exposed surface of the collector is 42°C. The properties of air at 1 atm and the film temperature are k=0.02551 W/m-°C, v = 1.562 × 10-5 m²/s, Pr = 0.7286, and ẞ= 0.003356 K-1 Determine the rate of heat loss from the collector by natural convection during a calm day when the ambient air temperature is 8°C. The rate of heat loss from the collector by natural convection is W.arrow_forward
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