Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 21, Problem 66QTP
To determine
Estimate the cutting temperature for the conditions of Problem 21.65 if the following properties apply.
Workpiece material | ||
Aluminium | Steel | |
Chip energy | 1320 | 2740 |
Thermal diffusivity | 97 | 14 |
Volumetric specific heat, | 2.6 | 3.3 |
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Chapter 21 Solutions
Manufacturing Engineering & Technology
Ch. 21 - Explain why continuous chips are not necessarily...Ch. 21 - Name the factors that contribute to the formation...Ch. 21 - What is the cutting ratio? Is it always less than...Ch. 21 - Explain the difference between positive and...Ch. 21 - Explain how a dull tool can lead to negative rake...Ch. 21 - Comment on the role and importance relief angle.Ch. 21 - Explain the difference between discontinuous chips...Ch. 21 - Why should we be interested in the magnitude of...Ch. 21 - What are the differences between orthogonal and...Ch. 21 - What is a BUE? Why does it form?
Ch. 21 - Is there any advantage to having a built-up edge...Ch. 21 - What is the function of chip breakers? How do they...Ch. 21 - Identify the forces involved in a cutting...Ch. 21 - Explain the characteristics of different types of...Ch. 21 - List the factors that contribute to poor surface...Ch. 21 - Explain what is meant by the term machinability...Ch. 21 - What is shaving in machining? When would it be...Ch. 21 - List reasons that machining operations may be...Ch. 21 - Are the locations of maximum temperature and...Ch. 21 - Is material ductility important for machinability?...Ch. 21 - Explain why studying the types of chips produced...Ch. 21 - Prob. 22QLPCh. 21 - Tool life can be almost infinite at low cutting...Ch. 21 - Explain the consequences of allowing temperatures...Ch. 21 - The cutting force increases with the depth of cut...Ch. 21 - Why is it not always advisable to increase the...Ch. 21 - What are the consequences if a cutting tool chips?Ch. 21 - What are the effects of performing a cutting...Ch. 21 - Prob. 29QLPCh. 21 - Prob. 30QLPCh. 21 - Prob. 31QLPCh. 21 - Prob. 32QLPCh. 21 - Comment on your observations regarding Figs. 21.1...Ch. 21 - Prob. 34QLPCh. 21 - Comment on your observations regarding the...Ch. 21 - Why does the temperature in cutting depend on the...Ch. 21 - You will note that the values of a and b in Eq....Ch. 21 - Prob. 38QLPCh. 21 - Prob. 39QLPCh. 21 - Explain whether it is desirable to have a high or...Ch. 21 - The Taylor tool-life equation is directly...Ch. 21 - Prob. 42QLPCh. 21 - Why are tool temperatures low at low cutting...Ch. 21 - Can high-speed machining be performed without the...Ch. 21 - Prob. 45QLPCh. 21 - Prob. 46QLPCh. 21 - State whether or not the following statements are...Ch. 21 - Let n = 0.5 and C = 400 in the Taylor equation for...Ch. 21 - Assume that, in orthogonal cutting, the rake angle...Ch. 21 - Prob. 50QTPCh. 21 - Prob. 51QTPCh. 21 - Using trigonometric relationships, derive an...Ch. 21 - An orthogonal cutting operation is being carried...Ch. 21 - Prob. 54QTPCh. 21 - Prob. 55QTPCh. 21 - Prob. 56QTPCh. 21 - Show that, for the same shear angle, there are two...Ch. 21 - With appropriate diagrams, show how the use of a...Ch. 21 - In a cutting operation using a 5 rake angle, the...Ch. 21 - For a turning operation using a ceramic cutting...Ch. 21 - In Example 21.3, if the cutting speed V is...Ch. 21 - Using Eq. (21.30), select an appropriate feed for...Ch. 21 - With a carbide tool, the temperature in a cutting...Ch. 21 - The following flank wear data were collected in a...Ch. 21 - The following data are available from orthogonal...Ch. 21 - Prob. 66QTPCh. 21 - Design an experimental setup whereby orthogonal...Ch. 21 - Describe your thoughts on whether chips produced...Ch. 21 - Recall that cutting tools can be designed so that...Ch. 21 - Recall that the chip-formation mechanism also can...Ch. 21 - Prob. 73SDPCh. 21 - Describe your thoughts regarding the recycling of...Ch. 21 - List products that can be directly produced from...Ch. 21 - Obtain a wood planer and some wood specimens. Show...Ch. 21 - It has been noted that the chips from certain...Ch. 21 - As we have seen, chips carry away the majority of...
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- MENG364 MANUFACTURING TECHNOLOGY 1-Please Put the letter as it is and I will put the student number later 2- Please have to give me the final answer without rounding and with digit number at least 3 digit number should be include and dont forget the Unit 3- please solve the question very quicklyarrow_forwardQ2:- Tool life tests in turning yield the following data: (1) v = 100 m/min, T = 10 min; (2) v = 75 m/min, T = 30 min. (a) Determine the n and C values in the Taylor tool life equation. Based on your equation, compute (b) the tool life for a speed of 90 m/min, and (c) the speed corresponding to a tool life of 20 min Q3:- In an orthogonal cutting operation, the tool has a rake angle = 15°. The chip thickness before the cut = 0.30 mm and the cut yields a deformed chip thickness = 0.65s mm. Calculate (a) the shear plane angle and (b) the shear strain for the operation. Suppose the rake angle were changed to a= 0°. Assuming that the friction angle remains the same, determine (a) the shear plane angle, (b) the chip thickness, and (c) the shear strain for the operation.arrow_forwardhi solve only if you are 100 % confident of 100 % correct answerarrow_forward
- 2 1.54 Explain how you would go about estimating the C and n values for the four tool materials shown in Fig. 21.17.arrow_forward2 1.42 The tool-life curve for ceramic tools in Fig. 21.17 is to the right of those for other tool materials. Why?arrow_forward2. The following data was obtained from an orthogonal cutting test: Rake angle = 20° Cutting speed = 100 m/min Chip length before cutting = 29.4 mm Chip length after cutting = 12.9 mm Vertical cutting force 1050 N Horizontal cutting force = 630 N Using Merchant's analysis, calculate (a) resultant force (c) friction force and friction angle (b) shear plane angle (d) total work donearrow_forward
- 22.37 Which of the properties listed in Table 22.1 is, in your opinion, the least im portant in cutting tools? Explain.arrow_forwardI need the answer as soon as possiblearrow_forward%9. lu. O V;YA Q1 What is the difference between direct shear and indirect cutting? Q2_What are the factors affecting fatigue Q3_What is the difference between hardness and micro-hardness Q4_What is the fatigue limit? Q5_What is strain hardness? Q6 What is the difference between true stress and engineering stress Q7_What is the difference between true strain and engineering strain? What is the relationship that binds them? Q8_ When do the "ears" appear in drawn cup, through cup drawing tests? Q9 Could we use results of tensile tests predict impact failure behavior, why? Q10_Could you estimate ductile-to-brittle transition temperatures for metals having hexagonal close-packed structure, why? Q11 Can creep of metals happen in room temperature, when? Solve a question 1_2_3_4_5_6_7_8_9_10_11 IIarrow_forward
- A 5 m wide by 12 m long and 20 mm thick steel plate is to be cut into 8 equal parts lengthwise. If the cutting rate is 3.75 mm per stroke using a hacksaw with a speed of 200 rpm, how long will it take the job in hours. There is only one cut stroke per revolution. D O 1.78 O7.18 O 1.87arrow_forwardClean solutionarrow_forwardTuming tests were performed using a coated carbide tool on steel workpiece at feed of 0.30 mm/rev and the depth of cut 4.0 mm. The tests have resulted in 20-min tool life for a cutting speedv 165 m/min and a 60-min tl mie ie a speed v = a) The n and C values in the Taylor tool life equation b) The cubic cm of steel removed in each case 96 m/min. Determine:arrow_forward
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