Degarmo's Materials And Processes In Manufacturing
13th Edition
ISBN: 9781119492825
Author: Black, J. Temple, Kohser, Ronald A., Author.
Publisher: Wiley,
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Chapter 5, Problem 6P
To determine
The investigation on the nine numbered areas of problem 5 by selecting lesser known surface modification technique.
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a) Explain the functions of a plastic coatings.
b) Assume you are a Mechanical engineer working in Al Jazeera Steel Company LLC is situated in Sohar. You are assigned a task to setup the system to coat the surface of the hot component dipped in oil. For example the dark blue colour steel gun is shown below. Based on the above scenario, answer the following questicns.
i) Suggest the suitable surface coating process.
ii) Explain the above surface coating process in detail.
A part made of sheet steel is to be nickel plated. The part is a rectangular flat plate that is 0.075
cm thick and whose face dimensions are 14 cm by 19 cm. The plating operation is carried out in an
acid sulfate electrolyte, using a current = 20 amps for a duration = 30 min. Determine the average
thickness of the plated metal resulting from this operation. Assume, C= 3.42 x 102 mm/A-s, cathode
efficiency E = 95%.
"Your boss requests a recommendation on which process to use to make fillet welds on stainless steel rail tank cars with this material. Your heart
beating fast, you respond. "
A: Use HYPERFILL®. The cooling rate is acceptable for this material and productivity gains are important given the large size of the product.
B: "Use HYPERFILL®, for the same reasons as (A), BUT we need to change materials to a low carbon stainless steel (e.g. 304L) or we will get
corrosion failure in the HAZ."
C: "Use GMAW-P. For this material, this heat input is best. "
D: "Use GMAW-P, for the same reasons as (C), but we need to change materials to a low carbon stainless steel (e.g. 304L) or we will get
corrosion failure in the FZ."
Chapter 5 Solutions
Degarmo's Materials And Processes In Manufacturing
Ch. 5 - What is heat treatment?Ch. 5 - What types of properties can be altered through...Ch. 5 - Why should people performing hot forming or...Ch. 5 - What is the broad goal of the processing heat...Ch. 5 - Why might equilibrium phase diagrams be useful...Ch. 5 - What are the A1, A3, and Acm lines?Ch. 5 - What are some possible objectives of annealing...Ch. 5 - Why might it be important to include a preceding...Ch. 5 - Describe the cooling conditions of a full anneal.Ch. 5 - Why are the hypereutectoid steels not...
Ch. 5 - Although full anneals often produce the softest...Ch. 5 - What is the major process difference between full...Ch. 5 - Although normalizing is less expensive than a full...Ch. 5 - Prob. 14RQCh. 5 - What types of steel would be candidates for a...Ch. 5 - How might steel composition influence the...Ch. 5 - Other than increasing strength, for what three...Ch. 5 - What are the six major mechanisms that can be used...Ch. 5 - Prob. 19RQCh. 5 - What is required for a metal to be a candidate for...Ch. 5 - What are the three steps in an age�hardening...Ch. 5 - What is the difference between a coherent...Ch. 5 - What is overaging? Why does strength decrease?Ch. 5 - Describe the various aging responses (maximum...Ch. 5 - What is the difference between natural and...Ch. 5 - Why might naturally aging aluminum rivets be...Ch. 5 - Why is it important not to expose precipitation...Ch. 5 - Why is it more difficult to understand the...Ch. 5 - What types of heating and cooling conditions are...Ch. 5 - What are the stable equilibrium phases for steels...Ch. 5 - What are some nonequilibrium structures that...Ch. 5 - Prob. 32RQCh. 5 - What is the major factor that influences the...Ch. 5 - For a given steel, describe the relative strengths...Ch. 5 - Most structure changes proceed to completion over...Ch. 5 - What is retained austenite, and why is it an...Ch. 5 - What types of steels are more prone to retained...Ch. 5 - Why are martensitic structures usually tempered...Ch. 5 - Why does tempering offer a spectrum of possible...Ch. 5 - In what ways is the quench�and�temper heat...Ch. 5 - What is a C�C�T diagram? Why is it more useful...Ch. 5 - What is the critical cooling rate, and how is it...Ch. 5 - What two features combine to determine the...Ch. 5 - What conditions are used to standardize the quench...Ch. 5 - How do the various locations of a Jominy test...Ch. 5 - How do the data collected from a Jominy test...Ch. 5 - What is the assumption that allows the data from a...Ch. 5 - What is hardenability? How is it different from...Ch. 5 - What capabilities are provided by...Ch. 5 - When selecting a steel for an application, what...Ch. 5 - What are the three stages of liquid quenching?Ch. 5 - What are some of the major advantages and...Ch. 5 - Why does brine provide faster cooling than water?Ch. 5 - Why is an oil quench less likely to produce quench...Ch. 5 - What are some of the attractive qualities of a...Ch. 5 - Prob. 56RQCh. 5 - Prob. 57RQCh. 5 - Prob. 58RQCh. 5 - Prob. 59RQCh. 5 - How might the thermally induced residual stresses...Ch. 5 - Prob. 61RQCh. 5 - Prob. 62RQCh. 5 - Prob. 63RQCh. 5 - What is thermomechanical processing?Ch. 5 - Prob. 65RQCh. 5 - Prob. 66RQCh. 5 - Prob. 67RQCh. 5 - Prob. 68RQCh. 5 - Prob. 69RQCh. 5 - Prob. 70RQCh. 5 - Prob. 71RQCh. 5 - Prob. 72RQCh. 5 - Prob. 73RQCh. 5 - Why does a carburized part have to be further...Ch. 5 - Prob. 75RQCh. 5 - Prob. 76RQCh. 5 - Prob. 77RQCh. 5 - Describe the distinguishing features of a box...Ch. 5 - What are some possible functions of artificial...Ch. 5 - Prob. 80RQCh. 5 - Prob. 81RQCh. 5 - Prob. 82RQCh. 5 - What are some current goals of the heat treatment...Ch. 5 - Prob. 1PCh. 5 - Prob. 2PCh. 5 - Prob. 3PCh. 5 - Prob. 4PCh. 5 - Prob. 5PCh. 5 - Prob. 6PCh. 5 - What problems might be expected if the material on...Ch. 5 - Describe some heat treatment processes or...Ch. 5 - Prob. 1.3CSCh. 5 - Prob. 1.4CSCh. 5 - Prob. 1.5CSCh. 5 - Prob. 1.6CSCh. 5 - Prob. 1.7CSCh. 5 - Prob. 1.8CSCh. 5 - Prob. 2.1CSCh. 5 - Prob. 2.2CSCh. 5 - How would you alter the procedures or policies of...
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