Degarmo's Materials And Processes In Manufacturing
13th Edition
ISBN: 9781119492825
Author: Black, J. Temple, Kohser, Ronald A., Author.
Publisher: Wiley,
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Chapter 5, Problem 61RQ
To determine
The undesirable effects of the residual stresses.
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Complete the following problems. Show your work/calculations, save as.pdf and upload to the
assignment in Blackboard.
missing information to present a completed program. (Hint: You may have to look up geometry
for the center drill and standard 0.5000 in twist drill to know the required depth to drill).
1. What are the x and y dimensions for the center position of holes 1,2, and 3 in the part shown in
Figure 26.2 (below)?
6.0000
Zero
reference
point
7118
1.0005
1.0000
1.252
Bore
6.0000
.7118
Cbore
0.2180 deep
(3 holes)
2.6563 1.9445
Figure 26.2
026022 (8lot and Drill Part)
(Setup Instructions---
(UNITS: Inches
(WORKPIECE NAT'L SAE 1020 STEEL
(Workpiece: 3.25 x 2.00 x0.75 in. Plate
(PRZ Location 054:
'
XY 0.0 - Upper Left of Fixture
TOP OF PART 2-0
(Tool List
( T02 0.500 IN 4 FLUTE FLAT END MILL
#4 CENTER DRILL
Dashed line indicates-
corner of original stock
( T04
T02
3.000 diam. slot
0.3000 deep.
0.3000 wide
Intended toolpath-tangent-
arc entry and exit sized to
programmer's judgment…
A program to make the part depicted in Figure 26.A has been created, presented in figure 26.B, but some information still needs to be filled in. Compute the tool locations, depths, and other missing information to present a completed program. (Hint: You may have to look up geometry for the center drill and standard 0.5000 in twist drill to know the required depth to drill).
We consider a laminar flow induced by an impulsively started infinite flat
plate. The y-axis is normal to the plate. The x- and z-axes form a plane parallel
to the plate. The plate is defined by y = 0. For time t <0, the plate and the flow
are at rest. For t≥0, the velocity of the plate is parallel to the 2-coordinate;
its value is constant and equal to uw. At infinity, the flow is at rest. The flow
induced by the motion of the plate is independent of z.
(a) From the continuity equation, show that v=0 everywhere in the flow and
the resulting momentum equation is
მu
Ət
Note that this equation has the form of a diffusion equation (the same form as
the heat equation).
(b) We introduce the new variables T, Y and U such that
T=kt, Y=k/2y, U = u
where k is an arbitrary constant. In the new system of variables, the solution
is U(Y,T). The solution U(Y,T) is expressed by a function of Y and T and the
solution u(y, t) is expressed by a function of y and t. Show that the functions are
identical.…
Chapter 5 Solutions
Degarmo's Materials And Processes In Manufacturing
Ch. 5 - What is heat treatment?Ch. 5 - What types of properties can be altered through...Ch. 5 - Why should people performing hot forming or...Ch. 5 - What is the broad goal of the processing heat...Ch. 5 - Why might equilibrium phase diagrams be useful...Ch. 5 - What are the A1, A3, and Acm lines?Ch. 5 - What are some possible objectives of annealing...Ch. 5 - Why might it be important to include a preceding...Ch. 5 - Describe the cooling conditions of a full anneal.Ch. 5 - Why are the hypereutectoid steels not...
Ch. 5 - Although full anneals often produce the softest...Ch. 5 - What is the major process difference between full...Ch. 5 - Although normalizing is less expensive than a full...Ch. 5 - Prob. 14RQCh. 5 - What types of steel would be candidates for a...Ch. 5 - How might steel composition influence the...Ch. 5 - Other than increasing strength, for what three...Ch. 5 - What are the six major mechanisms that can be used...Ch. 5 - Prob. 19RQCh. 5 - What is required for a metal to be a candidate for...Ch. 5 - What are the three steps in an age�hardening...Ch. 5 - What is the difference between a coherent...Ch. 5 - What is overaging? Why does strength decrease?Ch. 5 - Describe the various aging responses (maximum...Ch. 5 - What is the difference between natural and...Ch. 5 - Why might naturally aging aluminum rivets be...Ch. 5 - Why is it important not to expose precipitation...Ch. 5 - Why is it more difficult to understand the...Ch. 5 - What types of heating and cooling conditions are...Ch. 5 - What are the stable equilibrium phases for steels...Ch. 5 - What are some nonequilibrium structures that...Ch. 5 - Prob. 32RQCh. 5 - What is the major factor that influences the...Ch. 5 - For a given steel, describe the relative strengths...Ch. 5 - Most structure changes proceed to completion over...Ch. 5 - What is retained austenite, and why is it an...Ch. 5 - What types of steels are more prone to retained...Ch. 5 - Why are martensitic structures usually tempered...Ch. 5 - Why does tempering offer a spectrum of possible...Ch. 5 - In what ways is the quench�and�temper heat...Ch. 5 - What is a C�C�T diagram? Why is it more useful...Ch. 5 - What is the critical cooling rate, and how is it...Ch. 5 - What two features combine to determine the...Ch. 5 - What conditions are used to standardize the quench...Ch. 5 - How do the various locations of a Jominy test...Ch. 5 - How do the data collected from a Jominy test...Ch. 5 - What is the assumption that allows the data from a...Ch. 5 - What is hardenability? How is it different from...Ch. 5 - What capabilities are provided by...Ch. 5 - When selecting a steel for an application, what...Ch. 5 - What are the three stages of liquid quenching?Ch. 5 - What are some of the major advantages and...Ch. 5 - Why does brine provide faster cooling than water?Ch. 5 - Why is an oil quench less likely to produce quench...Ch. 5 - What are some of the attractive qualities of a...Ch. 5 - Prob. 56RQCh. 5 - Prob. 57RQCh. 5 - Prob. 58RQCh. 5 - Prob. 59RQCh. 5 - How might the thermally induced residual stresses...Ch. 5 - Prob. 61RQCh. 5 - Prob. 62RQCh. 5 - Prob. 63RQCh. 5 - What is thermomechanical processing?Ch. 5 - Prob. 65RQCh. 5 - Prob. 66RQCh. 5 - Prob. 67RQCh. 5 - Prob. 68RQCh. 5 - Prob. 69RQCh. 5 - Prob. 70RQCh. 5 - Prob. 71RQCh. 5 - Prob. 72RQCh. 5 - Prob. 73RQCh. 5 - Why does a carburized part have to be further...Ch. 5 - Prob. 75RQCh. 5 - Prob. 76RQCh. 5 - Prob. 77RQCh. 5 - Describe the distinguishing features of a box...Ch. 5 - What are some possible functions of artificial...Ch. 5 - Prob. 80RQCh. 5 - Prob. 81RQCh. 5 - Prob. 82RQCh. 5 - What are some current goals of the heat treatment...Ch. 5 - Prob. 1PCh. 5 - Prob. 2PCh. 5 - Prob. 3PCh. 5 - Prob. 4PCh. 5 - Prob. 5PCh. 5 - Prob. 6PCh. 5 - What problems might be expected if the material on...Ch. 5 - Describe some heat treatment processes or...Ch. 5 - Prob. 1.3CSCh. 5 - Prob. 1.4CSCh. 5 - Prob. 1.5CSCh. 5 - Prob. 1.6CSCh. 5 - Prob. 1.7CSCh. 5 - Prob. 1.8CSCh. 5 - Prob. 2.1CSCh. 5 - Prob. 2.2CSCh. 5 - How would you alter the procedures or policies of...
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- Part A: Suppose you wanted to drill a 1.5 in diameter hole through a piece of 1020 cold-rolled steel that is 2 in thick, using an HSS twist drill. What values if feed and cutting speed will you specify, along with an appropriate allowance? Part B: How much time will be required to drill the hole in the previous problem using the HSS drill?arrow_forward1.1 m 1.3 m B 60-mm diameter Brass 40-mm diameter Aluminum PROBLEM 2.52 - A rod consisting of two cylindrical portions AB and BC is restrained at both ends. Portion AB is made of brass (E₁ = 105 GPa, α = 20.9×10°/°C) and portion BC is made of aluminum (Ę₁ =72 GPa, α = 23.9×10/°C). Knowing that the rod is initially unstressed, determine (a) the normal stresses induced in portions AB and BC by a temperature rise of 42°C, (b) the corresponding deflection of point B.arrow_forward30 mm D = 40 MPa -30 mm B C 80 MPa PROBLEM 2.69 A 30-mm square was scribed on the side of a large steel pressure vessel. After pressurization, the biaxial stress condition at the square is as shown. For E = 200 GPa and v=0.30, determine the change in length of (a) side AB, (b) side BC, (c) diagnonal AC.arrow_forward
- Please solve in detail this problem thank youarrow_forward0,5 mm 450 mm 350 mm Bronze A = 1500 mm² E = 105 GPa प 21.6 × 10-PC Aluminum A = 1800 mm² £ = 73 GPa = a 23.2 × 10-PC PROBLEM 2.58 Knowing that a 0.5-mm gap exists when the temperature is 24°C, determine (a) the temperature at which the normal stress in the aluminum bar will be equal to -75 MPa, (b) the corresponding exact length of the aluminum bar.arrow_forward0.5 mm 450 mm -350 mm Bronze Aluminum A 1500 mm² A 1800 mm² E 105 GPa E 73 GPa K = 21.6 X 10 G < = 23.2 × 10-G PROBLEM 2.59 Determine (a) the compressive force in the bars shown after a temperature rise of 82°C, (b) the corresponding change in length of the bronze bar.arrow_forward
- The truss shown below sits on a roller at A and a pin at E. Determine the magnitudes of the forces in truss members GH, GB, BC and GC. State whether they are in tension or compression or are zero force members.arrow_forwardA weight (W) hangs from a pulley at B that is part of a support frame. Calculate the maximum possible mass of the weight if the maximum permissible moment reaction at the fixed support is 100 Nm. Note that a frictionless pin in a slot is located at C.arrow_forwardIt is the middle of a winter snowstorm. Sally and Jin take shelter under an overhang. The loading of the snow on top of the overhang is shown in the figure below. The overhang is attached to the wall at points A and B with pin supports. Another pin is at C. Determine the reactions of the pin supports at A and B. Express them in Cartesian vector form.arrow_forward
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