Degarmo's Materials And Processes In Manufacturing
13th Edition
ISBN: 9781119492825
Author: Black, J. Temple, Kohser, Ronald A., Author.
Publisher: Wiley,
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Textbook Question
Chapter 5, Problem 60RQ
How might the thermally induced residual stresses be reduced or minimized?
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Students have asked these similar questions
The gears shown in the figure have a diametral pitch of 2 teeth per inch and a 20° pressure angle.
The pinion rotates at 1800 rev/min clockwise and transmits 200 hp through the idler pair to gear
5 on shaft c. What forces do gears 3 and 4 transmit to the idler shaft?
TS
I
y
18T
32T
This
a
12
x
18T
C
48T
5
Question 1. Draw 3 teeth for the following pinion and gear respectively. The teeth
should be drawn near the pressure line so that the teeth from the pinion should
mesh those of the gear. Drawing scale (1:1). Either a precise hand drawing or
CAD drawing is acceptable. Draw all the trajectories of the involute lines and the
circles.
Specification: 18tooth pinion and 30tooth gear. Diameter pitch=P=6 teeth /inch.
Pressure angle:20°, 1/P for addendum (a) and 1.25/P for dedendum (b). For fillet,
c=b-a.
5. The figure shows a gear train. There is no friction at the bearings except for the gear tooth forces.
The material of the milled gears is steel having a Brinell hardness of 170. The input shaft speed (n2)
is 800 rpm. The face width and the contact angle for all gears are 1 in and 20° respectively. In this
gear set, the endurance limit (Se) is 15 kpsi and nd (design factor) is 2.
(a) Find the revolution speed of gear 5.
(b) Determine whether each gear satisfies the design factor of 2.0 for bending fatigue.
(c) Determine whether each gear satisfies the design factor of 2.0 for surface fatigue (contact stress).
(d) According to the computation results of the questions (b) and (c), explain the possible failure
mechanisms for each gear.
N4=28
800rpm
N₁=43
N5=34
N₂=14
P(diameteral pitch)=8 for all gears
Coupled to 2.5hp motor
Chapter 5 Solutions
Degarmo's Materials And Processes In Manufacturing
Ch. 5 - What is heat treatment?Ch. 5 - What types of properties can be altered through...Ch. 5 - Why should people performing hot forming or...Ch. 5 - What is the broad goal of the processing heat...Ch. 5 - Why might equilibrium phase diagrams be useful...Ch. 5 - What are the A1, A3, and Acm lines?Ch. 5 - What are some possible objectives of annealing...Ch. 5 - Why might it be important to include a preceding...Ch. 5 - Describe the cooling conditions of a full anneal.Ch. 5 - Why are the hypereutectoid steels not...
Ch. 5 - Although full anneals often produce the softest...Ch. 5 - What is the major process difference between full...Ch. 5 - Although normalizing is less expensive than a full...Ch. 5 - Prob. 14RQCh. 5 - What types of steel would be candidates for a...Ch. 5 - How might steel composition influence the...Ch. 5 - Other than increasing strength, for what three...Ch. 5 - What are the six major mechanisms that can be used...Ch. 5 - Prob. 19RQCh. 5 - What is required for a metal to be a candidate for...Ch. 5 - What are the three steps in an age�hardening...Ch. 5 - What is the difference between a coherent...Ch. 5 - What is overaging? Why does strength decrease?Ch. 5 - Describe the various aging responses (maximum...Ch. 5 - What is the difference between natural and...Ch. 5 - Why might naturally aging aluminum rivets be...Ch. 5 - Why is it important not to expose precipitation...Ch. 5 - Why is it more difficult to understand the...Ch. 5 - What types of heating and cooling conditions are...Ch. 5 - What are the stable equilibrium phases for steels...Ch. 5 - What are some nonequilibrium structures that...Ch. 5 - Prob. 32RQCh. 5 - What is the major factor that influences the...Ch. 5 - For a given steel, describe the relative strengths...Ch. 5 - Most structure changes proceed to completion over...Ch. 5 - What is retained austenite, and why is it an...Ch. 5 - What types of steels are more prone to retained...Ch. 5 - Why are martensitic structures usually tempered...Ch. 5 - Why does tempering offer a spectrum of possible...Ch. 5 - In what ways is the quench�and�temper heat...Ch. 5 - What is a C�C�T diagram? Why is it more useful...Ch. 5 - What is the critical cooling rate, and how is it...Ch. 5 - What two features combine to determine the...Ch. 5 - What conditions are used to standardize the quench...Ch. 5 - How do the various locations of a Jominy test...Ch. 5 - How do the data collected from a Jominy test...Ch. 5 - What is the assumption that allows the data from a...Ch. 5 - What is hardenability? How is it different from...Ch. 5 - What capabilities are provided by...Ch. 5 - When selecting a steel for an application, what...Ch. 5 - What are the three stages of liquid quenching?Ch. 5 - What are some of the major advantages and...Ch. 5 - Why does brine provide faster cooling than water?Ch. 5 - Why is an oil quench less likely to produce quench...Ch. 5 - What are some of the attractive qualities of a...Ch. 5 - Prob. 56RQCh. 5 - Prob. 57RQCh. 5 - Prob. 58RQCh. 5 - Prob. 59RQCh. 5 - How might the thermally induced residual stresses...Ch. 5 - Prob. 61RQCh. 5 - Prob. 62RQCh. 5 - Prob. 63RQCh. 5 - What is thermomechanical processing?Ch. 5 - Prob. 65RQCh. 5 - Prob. 66RQCh. 5 - Prob. 67RQCh. 5 - Prob. 68RQCh. 5 - Prob. 69RQCh. 5 - Prob. 70RQCh. 5 - Prob. 71RQCh. 5 - Prob. 72RQCh. 5 - Prob. 73RQCh. 5 - Why does a carburized part have to be further...Ch. 5 - Prob. 75RQCh. 5 - Prob. 76RQCh. 5 - Prob. 77RQCh. 5 - Describe the distinguishing features of a box...Ch. 5 - What are some possible functions of artificial...Ch. 5 - Prob. 80RQCh. 5 - Prob. 81RQCh. 5 - Prob. 82RQCh. 5 - What are some current goals of the heat treatment...Ch. 5 - Prob. 1PCh. 5 - Prob. 2PCh. 5 - Prob. 3PCh. 5 - Prob. 4PCh. 5 - Prob. 5PCh. 5 - Prob. 6PCh. 5 - What problems might be expected if the material on...Ch. 5 - Describe some heat treatment processes or...Ch. 5 - Prob. 1.3CSCh. 5 - Prob. 1.4CSCh. 5 - Prob. 1.5CSCh. 5 - Prob. 1.6CSCh. 5 - Prob. 1.7CSCh. 5 - Prob. 1.8CSCh. 5 - Prob. 2.1CSCh. 5 - Prob. 2.2CSCh. 5 - How would you alter the procedures or policies of...
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- 1. The rotating steel shaft is simply supported by bearings at points of B and C, and is driven by a spur gear at D, which has a 6-in pitch diameter. The force F from the drive gear acts at a pressure angle of 20°. The shaft transmits a torque to point A of TA =3000 lbĘ in. The shaft is machined from steel with Sy=60kpsi and Sut=80 kpsi. (1) Draw a shear force diagram and a bending moment diagram by F. According to your analysis, where is the point of interest to evaluate the safety factor among A, B, C, and D? Describe the reason. (Hint: To find F, the torque Tд is generated by the tangential force of F (i.e. Ftangential-Fcos20°) When n=2.5, K=1.8, and K₁ =1.3, determine the diameter of the shaft based on (2) static analysis using DE theory (note that fatigue stress concentration factors need to be used for this question because the loading condition is fatigue) and (3) a fatigue analysis using modified Goodman. Note) A standard diameter is not required for the questions. 10 in Darrow_forward3 N2=28 P(diametral pitch)=8 for all gears Coupled to 25 hp motor N3=34 Full depth spur gears with pressure angle=20° N₂=2000 rpm (1) Compute the circular pitch, the center-to-center distance, and base circle radii. (2) Draw the free body diagram of gear 3 and show all the forces and the torque. (3) In mounting gears, the center-to-center distance was reduced by 0.1 inch. Calculate the new values of center-to-center distance, pressure angle, base circle radii, and pitch circle diameters. (4)What is the new tangential and radial forces for gear 3? (5) Under the new center to center distance, is the contact ratio (mc) increasing or decreasing?arrow_forward2. A flat belt drive consists of two 4-ft diameter cast-iron pulleys spaced 16 ft apart. A power of 60 hp is transmitted by a pulley whose speed is 380 rev/min. Use a service factor (Ks) pf 1.1 and a design factor 1.0. The width of the polyamide A-3 belt is 6 in. Use CD=1. Answer the following questions. (1) What is the total length of the belt according to the given geometry? (2) Find the centrifugal force (Fc) applied to the belt. (3) What is the transmitted torque through the pulley system given 60hp? (4) Using the allowable tension, find the force (F₁) on the tight side. What is the tension at the loose side (F2) and the initial tension (F.)? (5) Using the forces, estimate the developed friction coefficient (f) (6) Based on the forces and the given rotational speed, rate the pulley set. In other words, what is the horse power that can be transmitted by the pulley system? (7) To reduce the applied tension on the tight side, the friction coefficient is increased to 0.75. Find out the…arrow_forward
- The tooth numbers for the gear train illustrated are N₂ = 24, N3 = 18, №4 = 30, №6 = 36, and N₁ = 54. Gear 7 is fixed. If shaft b is turned through 5 revolutions, how many turns will shaft a make? a 5 [6] barrow_forwardCE-112 please solve this problem step by step and give me the correct answerarrow_forwardCE-112 please solve this problem step by step and give me the correct answerarrow_forward
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