Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 2, Problem 30QLP
Explain why materials with high m values, such as hot glass and Silly Putty®, when stretched slowly, undergo large elongations before failure. Consider events taking place in the necked region of the specimen.
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The data below are for a thin steel wire suitable for use as a guitar string.
Ultimate tensile stress: 1.8 x 109 Pa
Young Modulus: 2.2 x 1011 Pa
Cross-sectional area: 2.0 x 10-7 m2
In a tensile test, a specimen of the wire, of original length 1.5 m, is stretched until it breaks. Assuming the wire obeys Hooke’s law throughout, calculate the extension of the specimen immediately before breaking.
A nickel alloy rod specimen having an original diameter of 5.0 mm only experienced an elastic deformation when a tensile load of 2500 N was applied. Calculate the maximum length of the specimen before deformation if the maximum allowable elongation is 0.50 mm.
The data shown in the table below were obtained from a tensile test of high-strength steel. The test specimen had a diameter of 13mm and a gage length of 50mm. At fracture, the elongation between the gage marks was 3.0mm and the minimum diameter was 10.7mm.
Plot the conventional stress-strain curve for the steel and determine the propotional limit, modulus of elasticity (i.e the slope of the initial part of the stress-strain curve), yield stress at 0.1% offset, ultimate stress, percent elongation in 50mm, and percent reduction area.
TENSILE-TEST DATA
Load(kN)
Elongation(mm)
5
0.005
10
0.015
30
0.048
50
0.084
60
0.099
64.5
0.109
67.0
0.119
68.0
0.137
69.0
0.160
70.0
0.229
72.0
0.259
76.0
0.330
84.0
0.584
92.0
0.853
100.0
1.288
112.0
2.814
113.0
Fracture
Chapter 2 Solutions
Manufacturing Engineering & Technology
Ch. 2 - Distinguish between engineering stress and true...Ch. 2 - In a stress-strain curve, what is the proportional...Ch. 2 - Describe the events that take place when a...Ch. 2 - What is ductility, and how is it measured?Ch. 2 - In the equation =Kn, which represents the true...Ch. 2 - What is strain-rate sensitivity, and how is it...Ch. 2 - What test can measure the properties of a material...Ch. 2 - What testing procedures can be used to measure the...Ch. 2 - Describe the differences between brittle and...Ch. 2 - What is hardness? Explain.
Ch. 2 - Describe the features of a Rockwell hardness test.Ch. 2 - What is a Leeb test? How is it different from a...Ch. 2 - Differentiate between stress relaxation and creep.Ch. 2 - Describe the difference between elastic and...Ch. 2 - Explain what uniform elongation means in tension...Ch. 2 - Describe the difference between deformation rate...Ch. 2 - Describe the difficulties involved in conducting a...Ch. 2 - What is Hookes law? Youngs modulus? Poissons...Ch. 2 - Describe the difference between transgranular and...Ch. 2 - What is the reason that yield strength is...Ch. 2 - Why does the fatigue strength of a specimen or...Ch. 2 - If striations are observed under microscopic...Ch. 2 - What is an Izod test? Why are Izod tests useful?Ch. 2 - Why does temperature increase during plastic...Ch. 2 - What is residual stress? How can residual stresses...Ch. 2 - On the same scale for stress, the tensile true...Ch. 2 - What are the similarities and differences between...Ch. 2 - Can a material have a negative Poissons ratio?...Ch. 2 - It has been stated that the higher the value of m,...Ch. 2 - Explain why materials with high m values, such as...Ch. 2 - With a simple sketch, explain whether it is...Ch. 2 - Explain why the difference between engineering...Ch. 2 - Consider an elastomer, such as a rubber band. This...Ch. 2 - If a material (such as aluminum) does not have an...Ch. 2 - What role, if any, does friction play in a...Ch. 2 - Which hardness tests and scales would you use for...Ch. 2 - Consider the circumstance where a Vickers hardness...Ch. 2 - Which of the two tests, tension or compression,...Ch. 2 - List and explain briefly the conditions that...Ch. 2 - List the factors that you would consider in...Ch. 2 - On the basis of Fig. 2.5, can you calculate the...Ch. 2 - If a metal tension-test specimen is rapidly pulled...Ch. 2 - Comment on your observations regarding the...Ch. 2 - Will the disk test be applicable to a ductile...Ch. 2 - What hardness test is suitable for determining the...Ch. 2 - Wire rope consists of many wires that bend and...Ch. 2 - A statistical sampling of Rockwell C hardness...Ch. 2 - In a Brinell hardness test, the resulting...Ch. 2 - Some coatings are extremely thinsome as thin as a...Ch. 2 - Select an appropriate hardness test for each of...Ch. 2 - A paper clip is made of wire 0.5 mm in diameter....Ch. 2 - A 250-mm-long strip of metal is stretched in two...Ch. 2 - Identify the two materials in Fig. 2.5 that have...Ch. 2 - Plot the ultimate strength vs. stiffness for the...Ch. 2 - If you remove the layer of material ad from the...Ch. 2 - Prove that the true strain at necking equals the...Ch. 2 - Percent elongation is always defined in terms of...Ch. 2 - You are given the K and n values of two different...Ch. 2 - A cable is made of two strands of different...Ch. 2 - On the basis of the information given in Fig. 2.5,...Ch. 2 - In a disk test performed on a specimen 1.00 in. in...Ch. 2 - A piece of steel has a hardness of 300 HB....Ch. 2 - A metal has the following properties: UTS = 70,000...Ch. 2 - Using only Fig. 2.5, calculate the maximum load in...Ch. 2 - Estimate the modulus of resilience for a highly...Ch. 2 - A metal has a strength coefficient K = 100,000 psi...Ch. 2 - Plot the true stresstrue strain curves for the...Ch. 2 - The design specification for a metal requires a...Ch. 2 - Calculate the major and minor pyramid angles for a...Ch. 2 - If a material has a target hardness of 300 HB,...Ch. 2 - A Rockwell A test was conducted on a material and...Ch. 2 - For a cold-drawn 0.5% carbon steel, will a...Ch. 2 - A material is tested in tension. Over a 1-in. gage...Ch. 2 - A horizontal rigid bar cc is subjecting specimen a...Ch. 2 - List and explain the desirable mechanical...Ch. 2 - When making a hamburger, you may have observed the...Ch. 2 - An inexpensive claylike material called Silly...Ch. 2 - In tension testing of specimens, mechanical and...Ch. 2 - Demonstrate the impact toughness of a piece of...Ch. 2 - Using a large rubber band and a set of weights,...Ch. 2 - Find or prepare some solid circular pieces of...Ch. 2 - Take several rubber bands and pull them at...Ch. 2 - Devise a simple fixture for conducting the bend...Ch. 2 - By pressing a small ball bearing against the top...Ch. 2 - Describe your observations regarding Fig. 2.14c.Ch. 2 - Embed a small steel ball in a soft block of...Ch. 2 - Devise a simple experiment, and perform tests on...Ch. 2 - Obtain some solid and some tubular metal pieces,...Ch. 2 - Explain how you would obtain an estimate of the...Ch. 2 - Without using the words stress or strain, define...Ch. 2 - We know that it is relatively easy to subject a...
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- Example: - In a tensile test of a cylindrical specimen with an initial diameter of 12 mm, the loads at 15 and 25% engineering strain are recorded to be 3 and 3.3 kN, respectively. If the flow curve of the above specimen is represented by the Hollomon parabolic stress-strain relation, neglect elastic strain and calculate the following (a) % Uniform elongation, (b) UTS. (c) 0.2% Offset yield strength. (d) ) % Uniform reduction of area and (ii) % uniform true reduction of area. (e) True toughness in the plastic range up to the point of tensile instability.arrow_forwardAnnealed low-carbon steel has a flow curve with strength coefficient = 80,000 lb/in2 and strain-hardening exponent = 0.25. A tensile test specimen with gage length = 2.0 in is stretched to a length = 3.5 in. Determine the flow stress and average flow stress that the metal experienced during this deformation.arrow_forwardIn True stress-true-strain curve in tension of solid metal cylinder 45 mm high and 8 mm in diameter, two pairs of values of stress and strain were given for the specimen metal after it had yielded (1) true stress = 217 MPa, and true strain = 0.35; and (2) true stress = 259 MPa, and true strain = 0.68. Based on these data points, determine the following: a) The average flow stress that the metal experiences if it is subjected to a stress that is equal to its strength coefficient K. b) The work done that the metal experiences if it is subjected to elongation in height of 45% c) If during the deformation the relative speed = 20 mm/s, determine the strain rate at h = 50 mm and h = 70 mm.arrow_forward
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