Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 2, Problem 5RQ
In the equation
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Part A
The stress-strain diagram for a steel alloy having an
original diameter of 0.40 in. and a gage length of
9 in. is shown in the figure below. (Figure 1)
Determine the modulus of elasticity for the material.
Express your answer to three significant figures and include appropriate units.
HA
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Eapprox =
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Figure
< 1 of 1
Part B
a (ksi)
80
Determine the load on the specimen that causes yielding.
70
Express your answer to three significant figures and include appropriate units.
60
50
40
HA
30
20
Py =
Value
Units
10
€ (in./in.)
0.04 0,08 0.12 0,16 0,20 0,24 0,28
O 0.0005 0.001 0.0015 0.002 0.0025 0.0030.0035
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In stress and strain diagram for a perfectly ductile material, the yield strength, and ultimate tensile strength are well defined
Select one:
O True
O False
4. The maximum stress a human tendon can withstand is estimated to be 1200 MPa. If you were to test it for
rupture what load cell you should use (25ON or 5kN) what problems may occur if you select an incorrect load
cell.
5. The figure below is a J-shaped (or concave upward) stress-strain curve. What does a J-shaped stress
stain curve indicate about a material's response to stress and tendency to yield? Name two materials
that have J-shaped stress strain curves.
Chapter 2 Solutions
Manufacturing Engineering & Technology
Ch. 2 - Distinguish between engineering stress and true...Ch. 2 - In a stress-strain curve, what is the proportional...Ch. 2 - Describe the events that take place when a...Ch. 2 - What is ductility, and how is it measured?Ch. 2 - In the equation =Kn, which represents the true...Ch. 2 - What is strain-rate sensitivity, and how is it...Ch. 2 - What test can measure the properties of a material...Ch. 2 - What testing procedures can be used to measure the...Ch. 2 - Describe the differences between brittle and...Ch. 2 - What is hardness? Explain.
Ch. 2 - Describe the features of a Rockwell hardness test.Ch. 2 - What is a Leeb test? How is it different from a...Ch. 2 - Differentiate between stress relaxation and creep.Ch. 2 - Describe the difference between elastic and...Ch. 2 - Explain what uniform elongation means in tension...Ch. 2 - Describe the difference between deformation rate...Ch. 2 - Describe the difficulties involved in conducting a...Ch. 2 - What is Hookes law? Youngs modulus? Poissons...Ch. 2 - Describe the difference between transgranular and...Ch. 2 - What is the reason that yield strength is...Ch. 2 - Why does the fatigue strength of a specimen or...Ch. 2 - If striations are observed under microscopic...Ch. 2 - What is an Izod test? Why are Izod tests useful?Ch. 2 - Why does temperature increase during plastic...Ch. 2 - What is residual stress? How can residual stresses...Ch. 2 - On the same scale for stress, the tensile true...Ch. 2 - What are the similarities and differences between...Ch. 2 - Can a material have a negative Poissons ratio?...Ch. 2 - It has been stated that the higher the value of m,...Ch. 2 - Explain why materials with high m values, such as...Ch. 2 - With a simple sketch, explain whether it is...Ch. 2 - Explain why the difference between engineering...Ch. 2 - Consider an elastomer, such as a rubber band. This...Ch. 2 - If a material (such as aluminum) does not have an...Ch. 2 - What role, if any, does friction play in a...Ch. 2 - Which hardness tests and scales would you use for...Ch. 2 - Consider the circumstance where a Vickers hardness...Ch. 2 - Which of the two tests, tension or compression,...Ch. 2 - List and explain briefly the conditions that...Ch. 2 - List the factors that you would consider in...Ch. 2 - On the basis of Fig. 2.5, can you calculate the...Ch. 2 - If a metal tension-test specimen is rapidly pulled...Ch. 2 - Comment on your observations regarding the...Ch. 2 - Will the disk test be applicable to a ductile...Ch. 2 - What hardness test is suitable for determining the...Ch. 2 - Wire rope consists of many wires that bend and...Ch. 2 - A statistical sampling of Rockwell C hardness...Ch. 2 - In a Brinell hardness test, the resulting...Ch. 2 - Some coatings are extremely thinsome as thin as a...Ch. 2 - Select an appropriate hardness test for each of...Ch. 2 - A paper clip is made of wire 0.5 mm in diameter....Ch. 2 - A 250-mm-long strip of metal is stretched in two...Ch. 2 - Identify the two materials in Fig. 2.5 that have...Ch. 2 - Plot the ultimate strength vs. stiffness for the...Ch. 2 - If you remove the layer of material ad from the...Ch. 2 - Prove that the true strain at necking equals the...Ch. 2 - Percent elongation is always defined in terms of...Ch. 2 - You are given the K and n values of two different...Ch. 2 - A cable is made of two strands of different...Ch. 2 - On the basis of the information given in Fig. 2.5,...Ch. 2 - In a disk test performed on a specimen 1.00 in. in...Ch. 2 - A piece of steel has a hardness of 300 HB....Ch. 2 - A metal has the following properties: UTS = 70,000...Ch. 2 - Using only Fig. 2.5, calculate the maximum load in...Ch. 2 - Estimate the modulus of resilience for a highly...Ch. 2 - A metal has a strength coefficient K = 100,000 psi...Ch. 2 - Plot the true stresstrue strain curves for the...Ch. 2 - The design specification for a metal requires a...Ch. 2 - Calculate the major and minor pyramid angles for a...Ch. 2 - If a material has a target hardness of 300 HB,...Ch. 2 - A Rockwell A test was conducted on a material and...Ch. 2 - For a cold-drawn 0.5% carbon steel, will a...Ch. 2 - A material is tested in tension. Over a 1-in. gage...Ch. 2 - A horizontal rigid bar cc is subjecting specimen a...Ch. 2 - List and explain the desirable mechanical...Ch. 2 - When making a hamburger, you may have observed the...Ch. 2 - An inexpensive claylike material called Silly...Ch. 2 - In tension testing of specimens, mechanical and...Ch. 2 - Demonstrate the impact toughness of a piece of...Ch. 2 - Using a large rubber band and a set of weights,...Ch. 2 - Find or prepare some solid circular pieces of...Ch. 2 - Take several rubber bands and pull them at...Ch. 2 - Devise a simple fixture for conducting the bend...Ch. 2 - By pressing a small ball bearing against the top...Ch. 2 - Describe your observations regarding Fig. 2.14c.Ch. 2 - Embed a small steel ball in a soft block of...Ch. 2 - Devise a simple experiment, and perform tests on...Ch. 2 - Obtain some solid and some tubular metal pieces,...Ch. 2 - Explain how you would obtain an estimate of the...Ch. 2 - Without using the words stress or strain, define...Ch. 2 - We know that it is relatively easy to subject a...
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- The figure below shows the tensile engineering stress-strain behavior for a steel alloy. (a) What is the modulus of elasticity? (b) What is the yield strength at a strain offset of 0.002? (c) What is the tensile strength? Stress (MPa) 600 500 400 300 200 100 T I 0.00 Stress (MPa) 0.04 500 400 300 200 100 0.000 0.08 0.002 Strain 0.004 Strain 0.12 I 0.006 0.16 0.20 In the previous problem, A load of 85,000 N (19,100 lbf) is applied to a cylindrical specimen of the steel alloy that has a cross-sectional diameter of 15 mm (0.59 in.). (a) Will the specimen experience elastic and/or plastic deformation? Why? (b) If the original specimen length is 250 mm (10 in.), how much will it increase in length when this load is applied?arrow_forwardFor a material under uniaxial tension loading, Find the true strain at which necking instability occurs if the stress-strain response of this material can be expressed by the power law relationship a = Ken, where K = 300 MPa and n = 0.42.arrow_forwardPart of the stress-strain diagram where the material stress lies between the proportional limit and the upper yield pointarrow_forward
- Only part e, please.arrow_forwardWhich material/metal is the stiffest based on the following data provided and why?arrow_forwardThe fluctuating stresses listed in the table are found at a critical location of a component made of steel with Se = 40 ksi, Sy = 80 ksi, Sut = 110 ksi and f= 0.87. These stresses are applied on the part within 10 s. What is the accumulative damage of this part? What is the life of the part in hours if this stress pattern continues to repeat for the remained of the part's life? Use Goodman criterion and Miner's rule in your solution. Loading order |Omin o max |Number of cycles -20 30 -10 50 1 3. -30 30 1arrow_forward
- Choose the best , fast please.arrow_forwardQ/Figure i shows the stress and strain curve of a ... metal sample of standard length (250 mm) and diameter (10.3 mm) that has been tested for tensile strength until fracture .. Use the figure to answer the following .. I- Is the material coated (Ductile) or brittle? 2-Why does the curve change downward when the stress is reached? 3-What is the resistance to succumbing to this sample? 4-Calculate the highest tensile strength the sample can withstand? 10 Maximum stress 8. 6 4 1 Fig 1 Strain Stress (Mpa)arrow_forwardC4arrow_forward
- 2. In the stress-strain curve for steel shown below, identify following stresses in ksi and write their values in the space below: 2.1. Yield Point: ksi 2.2. Ultimate Tensile Strength: ksi 60- 400 350 50 300 E 40 250 30 200 150 20 100- 10 50 0. Strain, in/in or m/m J stv A Aa Stress, MPa Stress, ksiarrow_forwardTrue stress (MPa) 8-7 Figure 8-21 is a plot of true stress versus true strain for a metal. For total imposed strains of 0.1, 0.2, 0.3 and 0.4, determine the elastic and plastic components of the strain. The modulus of elasticity of the metal is 100 GPa. 600 500 400 300 200 100 0.1 0.2 0.3 0.4 0.5 True strain Figure 8-21 A true stress versus true strain curve for a metal (for Problem 8-7).arrow_forwardPlease calculate each material individually Steel 4340 Maraging Steel A1 7075arrow_forward
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