Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 2, Problem 34QLP
If a material (such as aluminum) does not have an endurance limit, how then would you estimate its fatigue life?
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Draw a neat diagram of the relationship between fatigue stress and the number of loading cycles and show on it the shape of the curve for a material without an endurance limit.
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Write a short account of the importance of a consideration of fatigue in engineering design.
Chapter 2 Solutions
Manufacturing Engineering & Technology
Ch. 2 - Distinguish between engineering stress and true...Ch. 2 - In a stress-strain curve, what is the proportional...Ch. 2 - Describe the events that take place when a...Ch. 2 - What is ductility, and how is it measured?Ch. 2 - In the equation =Kn, which represents the true...Ch. 2 - What is strain-rate sensitivity, and how is it...Ch. 2 - What test can measure the properties of a material...Ch. 2 - What testing procedures can be used to measure the...Ch. 2 - Describe the differences between brittle and...Ch. 2 - What is hardness? Explain.
Ch. 2 - Describe the features of a Rockwell hardness test.Ch. 2 - What is a Leeb test? How is it different from a...Ch. 2 - Differentiate between stress relaxation and creep.Ch. 2 - Describe the difference between elastic and...Ch. 2 - Explain what uniform elongation means in tension...Ch. 2 - Describe the difference between deformation rate...Ch. 2 - Describe the difficulties involved in conducting a...Ch. 2 - What is Hookes law? Youngs modulus? Poissons...Ch. 2 - Describe the difference between transgranular and...Ch. 2 - What is the reason that yield strength is...Ch. 2 - Why does the fatigue strength of a specimen or...Ch. 2 - If striations are observed under microscopic...Ch. 2 - What is an Izod test? Why are Izod tests useful?Ch. 2 - Why does temperature increase during plastic...Ch. 2 - What is residual stress? How can residual stresses...Ch. 2 - On the same scale for stress, the tensile true...Ch. 2 - What are the similarities and differences between...Ch. 2 - Can a material have a negative Poissons ratio?...Ch. 2 - It has been stated that the higher the value of m,...Ch. 2 - Explain why materials with high m values, such as...Ch. 2 - With a simple sketch, explain whether it is...Ch. 2 - Explain why the difference between engineering...Ch. 2 - Consider an elastomer, such as a rubber band. This...Ch. 2 - If a material (such as aluminum) does not have an...Ch. 2 - What role, if any, does friction play in a...Ch. 2 - Which hardness tests and scales would you use for...Ch. 2 - Consider the circumstance where a Vickers hardness...Ch. 2 - Which of the two tests, tension or compression,...Ch. 2 - List and explain briefly the conditions that...Ch. 2 - List the factors that you would consider in...Ch. 2 - On the basis of Fig. 2.5, can you calculate the...Ch. 2 - If a metal tension-test specimen is rapidly pulled...Ch. 2 - Comment on your observations regarding the...Ch. 2 - Will the disk test be applicable to a ductile...Ch. 2 - What hardness test is suitable for determining the...Ch. 2 - Wire rope consists of many wires that bend and...Ch. 2 - A statistical sampling of Rockwell C hardness...Ch. 2 - In a Brinell hardness test, the resulting...Ch. 2 - Some coatings are extremely thinsome as thin as a...Ch. 2 - Select an appropriate hardness test for each of...Ch. 2 - A paper clip is made of wire 0.5 mm in diameter....Ch. 2 - A 250-mm-long strip of metal is stretched in two...Ch. 2 - Identify the two materials in Fig. 2.5 that have...Ch. 2 - Plot the ultimate strength vs. stiffness for the...Ch. 2 - If you remove the layer of material ad from the...Ch. 2 - Prove that the true strain at necking equals the...Ch. 2 - Percent elongation is always defined in terms of...Ch. 2 - You are given the K and n values of two different...Ch. 2 - A cable is made of two strands of different...Ch. 2 - On the basis of the information given in Fig. 2.5,...Ch. 2 - In a disk test performed on a specimen 1.00 in. in...Ch. 2 - A piece of steel has a hardness of 300 HB....Ch. 2 - A metal has the following properties: UTS = 70,000...Ch. 2 - Using only Fig. 2.5, calculate the maximum load in...Ch. 2 - Estimate the modulus of resilience for a highly...Ch. 2 - A metal has a strength coefficient K = 100,000 psi...Ch. 2 - Plot the true stresstrue strain curves for the...Ch. 2 - The design specification for a metal requires a...Ch. 2 - Calculate the major and minor pyramid angles for a...Ch. 2 - If a material has a target hardness of 300 HB,...Ch. 2 - A Rockwell A test was conducted on a material and...Ch. 2 - For a cold-drawn 0.5% carbon steel, will a...Ch. 2 - A material is tested in tension. Over a 1-in. gage...Ch. 2 - A horizontal rigid bar cc is subjecting specimen a...Ch. 2 - List and explain the desirable mechanical...Ch. 2 - When making a hamburger, you may have observed the...Ch. 2 - An inexpensive claylike material called Silly...Ch. 2 - In tension testing of specimens, mechanical and...Ch. 2 - Demonstrate the impact toughness of a piece of...Ch. 2 - Using a large rubber band and a set of weights,...Ch. 2 - Find or prepare some solid circular pieces of...Ch. 2 - Take several rubber bands and pull them at...Ch. 2 - Devise a simple fixture for conducting the bend...Ch. 2 - By pressing a small ball bearing against the top...Ch. 2 - Describe your observations regarding Fig. 2.14c.Ch. 2 - Embed a small steel ball in a soft block of...Ch. 2 - Devise a simple experiment, and perform tests on...Ch. 2 - Obtain some solid and some tubular metal pieces,...Ch. 2 - Explain how you would obtain an estimate of the...Ch. 2 - Without using the words stress or strain, define...Ch. 2 - We know that it is relatively easy to subject a...
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- Tensile and fully reversed loading fatigue tests were conducted for a certain steel alloy and revealed the tensile strength and endurance limit to be 1200 and 550 MPa, respectively. If a rod of this material supply were subjected to a static stress of 600 MPa and oscillating stresses whose total range was 700 MPa, would you expect the rod to fail by fatigue processes? Hint: You may want to plot a diagram to aid in presenting your answer.arrow_forwardHow does the resilience of this material compare to its toughness?arrow_forwardExplain the difference between brittle and ductile materials?arrow_forward
- Read the following statement regarding the influence of stress amplitude on the fatigue life of a metal material and indicate if it is True or False. Decreasing the stress amplitude while maintaining the mean stress means that less work or energy is applied to the structure, and thus less damage is caused resulting in a longer fatigue life.arrow_forwardUse the fatigue curves below to answer the following questions.: Which curve(s) represent(s) a non-ferrous metal? (Select all that apply) Group of answer choices Curve B Curve A Curve Carrow_forwardGive some examples of Ductile materials?arrow_forward
- Why is the theoretical strength of materials higher than the observed strength?arrow_forwardA cylindrical rod 500 mm long, having a diameter of 12.7 mm, is to be subjected to a tensile load. If the rod is to experience neither plastic deformation nor an elongation of more than 1.3 mm when the applied load is 29,000 N, which of the four metals or alloys listed below are possible candidates? Justify your choice(s).Material Modulus of Elasticity (GPa ) Yield Strength (MPa) Tensile Strength (MPa)Aluminum alloy 70 225 420Brass alloy 100 325 420Copper 110 210 275Steel alloy 207 450 550arrow_forwardWhat should be the basis in comparing the strength of two different materials? The applied load or working stress? Explain.arrow_forward
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