Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 2, Problem 36QLP
Which hardness tests and scales would you use for very thin strips of metal, such as aluminum foil? Explain.
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A copper specimen subjected to the Brinell Hardness Test using hardened steel ball indenter of diameter 12 mm and the indentation diameter 3.87 mm is measured using an optical magnifying lens with a ruler. Draw the Brinell Hardness Test setup neatly and determine the force applied on the specimen. Take Brinell Hardness Number for copper as 807.
Calculate:
1-Surface Area of Indentation (in mm2)
2-Applied Force (in N)
When making hardness measurements, whether by nanoindentation or by conventional indentation testing, what will be the effect of making an indent very close to a preexisting indent? Why?
Explain a hardness test from Vockers, Brinnell or Rockwell.
Then analyse the hardness figures of 0.9% Carbon steel and 0.15% Carbon steel and what effect these differences will have on the material properties.
Chapter 2 Solutions
Manufacturing Engineering & Technology
Ch. 2 - Distinguish between engineering stress and true...Ch. 2 - In a stress-strain curve, what is the proportional...Ch. 2 - Describe the events that take place when a...Ch. 2 - What is ductility, and how is it measured?Ch. 2 - In the equation =Kn, which represents the true...Ch. 2 - What is strain-rate sensitivity, and how is it...Ch. 2 - What test can measure the properties of a material...Ch. 2 - What testing procedures can be used to measure the...Ch. 2 - Describe the differences between brittle and...Ch. 2 - What is hardness? Explain.
Ch. 2 - Describe the features of a Rockwell hardness test.Ch. 2 - What is a Leeb test? How is it different from a...Ch. 2 - Differentiate between stress relaxation and creep.Ch. 2 - Describe the difference between elastic and...Ch. 2 - Explain what uniform elongation means in tension...Ch. 2 - Describe the difference between deformation rate...Ch. 2 - Describe the difficulties involved in conducting a...Ch. 2 - What is Hookes law? Youngs modulus? Poissons...Ch. 2 - Describe the difference between transgranular and...Ch. 2 - What is the reason that yield strength is...Ch. 2 - Why does the fatigue strength of a specimen or...Ch. 2 - If striations are observed under microscopic...Ch. 2 - What is an Izod test? Why are Izod tests useful?Ch. 2 - Why does temperature increase during plastic...Ch. 2 - What is residual stress? How can residual stresses...Ch. 2 - On the same scale for stress, the tensile true...Ch. 2 - What are the similarities and differences between...Ch. 2 - Can a material have a negative Poissons ratio?...Ch. 2 - It has been stated that the higher the value of m,...Ch. 2 - Explain why materials with high m values, such as...Ch. 2 - With a simple sketch, explain whether it is...Ch. 2 - Explain why the difference between engineering...Ch. 2 - Consider an elastomer, such as a rubber band. This...Ch. 2 - If a material (such as aluminum) does not have an...Ch. 2 - What role, if any, does friction play in a...Ch. 2 - Which hardness tests and scales would you use for...Ch. 2 - Consider the circumstance where a Vickers hardness...Ch. 2 - Which of the two tests, tension or compression,...Ch. 2 - List and explain briefly the conditions that...Ch. 2 - List the factors that you would consider in...Ch. 2 - On the basis of Fig. 2.5, can you calculate the...Ch. 2 - If a metal tension-test specimen is rapidly pulled...Ch. 2 - Comment on your observations regarding the...Ch. 2 - Will the disk test be applicable to a ductile...Ch. 2 - What hardness test is suitable for determining the...Ch. 2 - Wire rope consists of many wires that bend and...Ch. 2 - A statistical sampling of Rockwell C hardness...Ch. 2 - In a Brinell hardness test, the resulting...Ch. 2 - Some coatings are extremely thinsome as thin as a...Ch. 2 - Select an appropriate hardness test for each of...Ch. 2 - A paper clip is made of wire 0.5 mm in diameter....Ch. 2 - A 250-mm-long strip of metal is stretched in two...Ch. 2 - Identify the two materials in Fig. 2.5 that have...Ch. 2 - Plot the ultimate strength vs. stiffness for the...Ch. 2 - If you remove the layer of material ad from the...Ch. 2 - Prove that the true strain at necking equals the...Ch. 2 - Percent elongation is always defined in terms of...Ch. 2 - You are given the K and n values of two different...Ch. 2 - A cable is made of two strands of different...Ch. 2 - On the basis of the information given in Fig. 2.5,...Ch. 2 - In a disk test performed on a specimen 1.00 in. in...Ch. 2 - A piece of steel has a hardness of 300 HB....Ch. 2 - A metal has the following properties: UTS = 70,000...Ch. 2 - Using only Fig. 2.5, calculate the maximum load in...Ch. 2 - Estimate the modulus of resilience for a highly...Ch. 2 - A metal has a strength coefficient K = 100,000 psi...Ch. 2 - Plot the true stresstrue strain curves for the...Ch. 2 - The design specification for a metal requires a...Ch. 2 - Calculate the major and minor pyramid angles for a...Ch. 2 - If a material has a target hardness of 300 HB,...Ch. 2 - A Rockwell A test was conducted on a material and...Ch. 2 - For a cold-drawn 0.5% carbon steel, will a...Ch. 2 - A material is tested in tension. Over a 1-in. gage...Ch. 2 - A horizontal rigid bar cc is subjecting specimen a...Ch. 2 - List and explain the desirable mechanical...Ch. 2 - When making a hamburger, you may have observed the...Ch. 2 - An inexpensive claylike material called Silly...Ch. 2 - In tension testing of specimens, mechanical and...Ch. 2 - Demonstrate the impact toughness of a piece of...Ch. 2 - Using a large rubber band and a set of weights,...Ch. 2 - Find or prepare some solid circular pieces of...Ch. 2 - Take several rubber bands and pull them at...Ch. 2 - Devise a simple fixture for conducting the bend...Ch. 2 - By pressing a small ball bearing against the top...Ch. 2 - Describe your observations regarding Fig. 2.14c.Ch. 2 - Embed a small steel ball in a soft block of...Ch. 2 - Devise a simple experiment, and perform tests on...Ch. 2 - Obtain some solid and some tubular metal pieces,...Ch. 2 - Explain how you would obtain an estimate of the...Ch. 2 - Without using the words stress or strain, define...Ch. 2 - We know that it is relatively easy to subject a...
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Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- 7. Explain the major and minor loads used in the Rockwell hardness test. Which of these loads did we manually apply?arrow_forwardSmall and medium industries could not have afforded to buy an expensive universal testing machine to test for the performance of their product under tension loading. Therefore, they have ended buying a cheaper hardness tester for the purpose. Identify the way of how the tensile strength is determined for their product.arrow_forward6.Explain with the aid of diagram three different hardness tests and mention the hardness measure of stainless steel and carbon steel. 7.Mention 3 relevant Standards for the hardness testing of metals.arrow_forward
- Determine Brinell Hardness Number for a specimen that has a surface area of indentation as 19 mm2 and the applied force as 12 kN.arrow_forwardDescribe ductile fracture and brittle one. what is the difference between them in tensile test specimen, Explain in detail.arrow_forwardWhy hardness test needs to perform in engineering practice?arrow_forward
- With a suitable example explain the difference between True stress-strain and Engineering stress- strain.arrow_forwardDefine the hardness of a metal and how is the hardness of a material determined by a hardness testing machine?arrow_forward1. Describe tensile test in detail considering the steps. Define stress, strain (equations and units), elasticity modulus, elastic and plastic zones, toughness, and resilience of a material. Additionally, describe the difference between ductile and brittle material. Demonstrate a stress- strain curve to explain your answers.arrow_forward
- List the factors that you would consider in selecting a hardness test. Explain why. 1|Pagearrow_forward1) What is hardness? Explain hardness test methods. Is there any correlation between hardness and tensile strength? Explain.arrow_forwardQUESTION ONE (a) Distinguish between physical and mechanical properties of materials. Give two examples of each. (b) Explain why in a stress versus strain curve, the plastic portion of the graph after necking tends to drop (ie the force drops) despite that the tension is increasing. (c) A tensile test uses a copper test specimen that has a gauge length of 80 mm and a di.ameter of 16 mm. During the test, the specimen yields under a load of 9,600 N. The corresponding gauge length is 80.24 mm. The maximum load reached is 148,000 N at a gauge length of 94.2 mm, while fracture happens at a load of 12,800 N and a gauge length of 102 6 mm Determine the following: (i) Modulus of elasticity E (ii) Yield strength Oy (iii) Fracture strength, ơt (iv) Tensile strength OTs. 1arrow_forward
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