Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 16, Problem 53QTP
In Case Study 16.2, it was stated that the reason for reducing the tops of cans (necking) is to save material for making the lid. How much material will be saved if the lid diameter is reduced by 5%? By 20%?
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Consider the extrusion of a cylindrical billet, and compute the following.
Assume the starting billet to have a length of 0.3m and a diameter of 15cm. This is extruded into a cylindrical product that is 3cm in diameter and 7.5cm long. Neglecting the areas on the two ends, compute the ratio between the product surface area (wraparound cylinder) and the surface area of the starting billet. How would this ratio change if the product were a square with the same corss-sectional area as that of the 3cm diameter circle?
Explain in your own words how the stress test (performance test) is applied to the patient turning apparatus shown in the figure, and guess how the expected result will be. The main part of the product consists of a polyurethane sponge. Stain-proof upholstery fabric will be used as the outer surface material. In addition, there are heating pads working with the logic of electric blankets in this apparatus, please answer by taking these into account when answering.
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Chapter 16 Solutions
Manufacturing Engineering & Technology
Ch. 16 - How does sheet-metal forming differ from rolling,...Ch. 16 - What causes burrs? How can they be reduced or...Ch. 16 - Prob. 3RQCh. 16 - Describe the difference between compound,...Ch. 16 - Describe the characteristics of sheet metals that...Ch. 16 - Describe the features of forming-limit diagrams...Ch. 16 - List the properties of materials that influence...Ch. 16 - Give one specific application for each of the...Ch. 16 - Why do tubes buckle when bent? What is the effect...Ch. 16 - Define normal anisotropy, and explain why it is...
Ch. 16 - Describe earing and why it occurs.Ch. 16 - What are the advantages of rubber forming? Which...Ch. 16 - Explain the difference between deep drawing and...Ch. 16 - How is roll forming fundamentally different from...Ch. 16 - What is nesting? What is its significance?Ch. 16 - Describe the differences between compound,...Ch. 16 - What is microforming?Ch. 16 - Explain the advantages of superplastic forming.Ch. 16 - What is hot stamping? For what materials is it...Ch. 16 - What is springback? What is negative springback?Ch. 16 - Explain the differences that you have observed...Ch. 16 - Take any three topics from Chapter 2, and, with...Ch. 16 - Do the same as for Problem 16.22, but for Chapter...Ch. 16 - Identify the material and process variables that...Ch. 16 - Explain why springback in bending depends on yield...Ch. 16 - Explain why cupping tests may not predict well the...Ch. 16 - Identify the factors that influence the...Ch. 16 - Why are the beads in Fig. 16.36b placed in those...Ch. 16 - A general rule for dimensional relationships for...Ch. 16 - Section 16.2 stated that the punch stripping force...Ch. 16 - Is it possible to have ironing take place in an...Ch. 16 - Note the roughness of the periphery of the flanged...Ch. 16 - What recommendations would you make in order to...Ch. 16 - It has been stated that the quality of the sheared...Ch. 16 - Give several specific examples from this chapter...Ch. 16 - As you can see, some of the operations described...Ch. 16 - Through changes in clamping or die design, it is...Ch. 16 - How would you produce the part shown in Fig....Ch. 16 - It has been stated that the thicker the sheet...Ch. 16 - Prob. 41QTPCh. 16 - Calculate the value of R in Problem 16.41. Will...Ch. 16 - Estimate the limiting drawing ratio for the...Ch. 16 - Using Eq. (16.15) and the K value for TNT, plot...Ch. 16 - Section 16.5 states that the k values in bend...Ch. 16 - For explosive forming, calculate the peak pressure...Ch. 16 - Measure the respective areas of the solid outlines...Ch. 16 - Plot Eq. (16.6) in terms of the elastic modulus,...Ch. 16 - What is the minimum bend radius for a 1.0-mm-thick...Ch. 16 - Survey the technical literature and explain the...Ch. 16 - Using the data in Table 16.3 and referring to Eq....Ch. 16 - What is the force required to punch a square hole...Ch. 16 - In Case Study 16.2, it was stated that the reason...Ch. 16 - A cup is being drawn from a sheet metal that has a...Ch. 16 - Prob. 55QTPCh. 16 - Figure P16.57 shows a parabolic profile that will...Ch. 16 - Prob. 59SDPCh. 16 - Consider several shapes to be blanked from a large...Ch. 16 - Prob. 61SDPCh. 16 - Many axisymmetric missile bodies are made by...Ch. 16 - Metal cans are either two-piece (in which the...Ch. 16 - The design shown in Fig. P16.65 is proposed for a...Ch. 16 - Suggest consumer-product designs that could...Ch. 16 - How would you produce the part shown in Fig. 16.44...Ch. 16 - Using a ball-peen hammer, strike the surface of...Ch. 16 - Inspect a common paper punch and observe the shape...Ch. 16 - Obtain an aluminum beverage can and slit it in...Ch. 16 - Prob. 71SDPCh. 16 - Prob. 73SDPCh. 16 - On the basis of experiments, it has been suggested...Ch. 16 - Design a box that will contain a 4-in. 6-in. ...Ch. 16 - Repeat Problem 16.77, but design the box from a...
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Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- 2. Sharp notches are often added to plastic food packages to help open them (along with arrows indicating where they should be torn). Why do they do this, and why is it sometimes very hard to open them without this notch? Would it be harder or easier to open with a semi-circular notch and why? YY (ENISH) TOMATO 10 ATE TOMATE CONCENTRATE FRO NUSARY Heinsarrow_forward6arrow_forwardConsider the extrusion of a cylindrical billet. Assume the billet to have a length of 0.3m and a diameter of 0.15m. This is extruded into a cylindrical product that is 0.03m in diameter and 7.5m long (a reduction ratio of 25). Neglecting the areas on the two ends, compute the ratio between the product surface area (wraparound cylinder) and the surface area of the starting billet. How would this ratio change if the product were a square with the same cross-sectional area as that of the 0.03m diameter circle?arrow_forward
- Consider applying the medical performance tests listed below to the patient turner shown in the figure, and write in your own words what these tests are and how they are applied to the patient turner. Also consider that there is a belt for fastening additional legs to the product shown in the picture. Also, consider that there are heating pads that help the blood flow that is charging and working, and take these two features into account. The main part of the products consists of sponge. The inner material of the products is composed of high density and high hardness sponge. Although polyurethane is usually used as the outer surface material, jersey fabric is used on the outer surface of some products. The product cover is made of liquid repellent anti-bacterial fabric. Test list to be applied: ISO 10993-10 ISO 10993-5 (Biocompatibility) Stress testing Load testing Material testing Endurance testarrow_forwardWhich forming process would you use to make the following composite parts? (Explain) A. A 12" diameter pipe with a 1/4" wall thickness to be used in a chemical plant. B. A roof panel for a road grader. Production is one grader per day. C. Tool chests for contractors. The company produces five units a day. D. Overhead storage bin doors for a passenger jet. A hundred parts are needed for each plane, and production is four planes per month.arrow_forwarda-c explained fully please thanks!arrow_forward
- Which moment is referred to as the plastic moment?arrow_forwardCan you help me please I really need help? Thank you Explain in your own words how the load (durability) test,(performance test) is applied to the patient turning apparatus shown in the figure, and guess how the expected result will be. Please answer considering the patient's leg weight and the sponge used in the product.The main part of the product consists of a polyurethane sponge. Stain-proof upholstery fabric will be used as the outer surface material. In addition, there are heating pads working with the logic of electric blankets in this apparatus, please answer by taking these into account when answering.arrow_forward• In a sheet metal forming press the shape to be formed is hemispherical cup of radius 15 cm in 2mm thick mild steel sheet. The force required to deform sheet is 8 kN. The forming hammer should approach job from a distance of 30 cm. The production rate required is 240 components/hr. Calculate and suggest the following specifications of the various hydraulic components used: a) Hydraulic cylinder (bore & length) b) Pump pressure and flow rate c) Electric motor HP considering 75% pump efficiency d) Reservoir size e) Size of pump inlet and discharge tubingarrow_forward
- Compare spinning over the press work for sheet metal productsarrow_forwardIn a well constructed paragraph define the material requirements for a single-use (disposable) water bottle.arrow_forwardCan you explain the difference between the bottom feature of the printed parts (Shown with arrow) in Figure (a) and (b)? What specific features are being used and why?arrow_forward
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