Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
expand_more
expand_more
format_list_bulleted
Concept explainers
Textbook Question
Chapter 16, Problem 36QLP
As you can see, some of the operations described in this chapter produce considerable scrap. Describe your thoughts regarding the reuse, recycling, or disposal of this scrap. Consider its size, shape, and contamination by metalworking fluids during processing.
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solutionStudents have asked these similar questions
A pipe can be manufactured as (a) seamless (cold rolled and extruded) or (b) hot rolled and welded. (i) Describe the process for manufacturing each type of pipe: (a) Seamless (cold rolled and extruded) pipe; (b) Hot rolled and welded pipe. (ii) Why might a cold rolled seamless pipe be better suited to drilling operations than a hot rolled and welded pipe?
A particle reinforced composite (containing flakes) has particles evenly distributed throughout the matrix where the rule of mixtures applies. (i) State THREE effects that a larger volume of carbon particles within the matrix produces.
A drill bit is a cutting tool on the end of a rotary subsea drill. A Thermally Stable Polycrystalline (TSP) drill bit can be used to drill a subsea well. TSP bits are man-made polycrystalline structures consisting of a multitude of synthetic diamond crystals sintered together at high pressure and temperature, used to aid cutting into hard rock formations. (i) Describe THREE reasons why this type…
Please give answers to both of these parts, thanks
(a) Manufacturing is “ the transformation of materials into items of greater value by means of one or more processing and/or assembly operations”. Elaborate on this statement
(b) It is not possible to conduct a rolling process without friction. Explain this statement.
There are two common manufacturing processes that create long metal parts with
a constant cross-section. With the aid of diagrams, explain these two processes
and identify the similarities and differences between them.
Chapter 16 Solutions
Manufacturing Engineering & Technology
Ch. 16 - How does sheet-metal forming differ from rolling,...Ch. 16 - What causes burrs? How can they be reduced or...Ch. 16 - Prob. 3RQCh. 16 - Describe the difference between compound,...Ch. 16 - Describe the characteristics of sheet metals that...Ch. 16 - Describe the features of forming-limit diagrams...Ch. 16 - List the properties of materials that influence...Ch. 16 - Give one specific application for each of the...Ch. 16 - Why do tubes buckle when bent? What is the effect...Ch. 16 - Define normal anisotropy, and explain why it is...
Ch. 16 - Describe earing and why it occurs.Ch. 16 - What are the advantages of rubber forming? Which...Ch. 16 - Explain the difference between deep drawing and...Ch. 16 - How is roll forming fundamentally different from...Ch. 16 - What is nesting? What is its significance?Ch. 16 - Describe the differences between compound,...Ch. 16 - What is microforming?Ch. 16 - Explain the advantages of superplastic forming.Ch. 16 - What is hot stamping? For what materials is it...Ch. 16 - What is springback? What is negative springback?Ch. 16 - Explain the differences that you have observed...Ch. 16 - Take any three topics from Chapter 2, and, with...Ch. 16 - Do the same as for Problem 16.22, but for Chapter...Ch. 16 - Identify the material and process variables that...Ch. 16 - Explain why springback in bending depends on yield...Ch. 16 - Explain why cupping tests may not predict well the...Ch. 16 - Identify the factors that influence the...Ch. 16 - Why are the beads in Fig. 16.36b placed in those...Ch. 16 - A general rule for dimensional relationships for...Ch. 16 - Section 16.2 stated that the punch stripping force...Ch. 16 - Is it possible to have ironing take place in an...Ch. 16 - Note the roughness of the periphery of the flanged...Ch. 16 - What recommendations would you make in order to...Ch. 16 - It has been stated that the quality of the sheared...Ch. 16 - Give several specific examples from this chapter...Ch. 16 - As you can see, some of the operations described...Ch. 16 - Through changes in clamping or die design, it is...Ch. 16 - How would you produce the part shown in Fig....Ch. 16 - It has been stated that the thicker the sheet...Ch. 16 - Prob. 41QTPCh. 16 - Calculate the value of R in Problem 16.41. Will...Ch. 16 - Estimate the limiting drawing ratio for the...Ch. 16 - Using Eq. (16.15) and the K value for TNT, plot...Ch. 16 - Section 16.5 states that the k values in bend...Ch. 16 - For explosive forming, calculate the peak pressure...Ch. 16 - Measure the respective areas of the solid outlines...Ch. 16 - Plot Eq. (16.6) in terms of the elastic modulus,...Ch. 16 - What is the minimum bend radius for a 1.0-mm-thick...Ch. 16 - Survey the technical literature and explain the...Ch. 16 - Using the data in Table 16.3 and referring to Eq....Ch. 16 - What is the force required to punch a square hole...Ch. 16 - In Case Study 16.2, it was stated that the reason...Ch. 16 - A cup is being drawn from a sheet metal that has a...Ch. 16 - Prob. 55QTPCh. 16 - Figure P16.57 shows a parabolic profile that will...Ch. 16 - Prob. 59SDPCh. 16 - Consider several shapes to be blanked from a large...Ch. 16 - Prob. 61SDPCh. 16 - Many axisymmetric missile bodies are made by...Ch. 16 - Metal cans are either two-piece (in which the...Ch. 16 - The design shown in Fig. P16.65 is proposed for a...Ch. 16 - Suggest consumer-product designs that could...Ch. 16 - How would you produce the part shown in Fig. 16.44...Ch. 16 - Using a ball-peen hammer, strike the surface of...Ch. 16 - Inspect a common paper punch and observe the shape...Ch. 16 - Obtain an aluminum beverage can and slit it in...Ch. 16 - Prob. 71SDPCh. 16 - Prob. 73SDPCh. 16 - On the basis of experiments, it has been suggested...Ch. 16 - Design a box that will contain a 4-in. 6-in. ...Ch. 16 - Repeat Problem 16.77, but design the box from a...
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- List the four types of loads (or stresses) involved in the forming of metalsarrow_forwardGiven that the 106-cycle fatigue limit is often approximately half of the tensile strength of a metal, it would appear to be good design practice to use a material with as high a tensile strength as possible to maximize fatigue resistance. What is the potential shortcoming of this approach?arrow_forwardUsing your current knowledge and a few relevant searches from the internet, what are the current ethical malpractices that are prevalent in mechanical engineering? What are some of the countermeasures that can be done to eliminate these malpractices? Elaborate your answer.arrow_forward
- Thank you for your response. Please continue to provide the solution to the remainder of Part 1 (d and e).arrow_forwardIn a metal forming industry, you are assigned to setup an equipment which is required to reduce the cross section of a bar from a 100x50mm into 75x25 mm.i. Identifythetypeoftechniqueinvolvedinthisprocess. ii. Explaintheprocesswithaneatdiagram.iii. Justifythereasonfortheselectionofthisprocess.arrow_forwardPlease see the questions given in images and solve them neatly and briefly thanks.....arrow_forward
- Please I want answer for this question. Thanksarrow_forward1. In the manufacture of automotive-body panels from carbon-steel sheet, stretcher strains (Lueders bands) are observed, which detrimentally affect surface finish. How can stretcher strains be eliminated? Explain with appropriate sketches. Also discuss how wrinkles in a deep drawing operation can be eliminated.arrow_forwardWhat is Bragg Grating. • Explain its working principle. • One practical application that uses the same techniquearrow_forward
- Examples of reports and articles on metal cutting disc manufacturingarrow_forward(b) You are required to joint two parts together by joining process. One of the parts needs to be remove out of an assembly and replaced with a new part several times during the product's life due to failure. Recommend a suitable ioining process for this condition with ONE (1) example.arrow_forwardAn aircraft manufacturer received a shipment of aluminum rivets that are already age hardened. Can they be salvaged? If so, how?arrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
- Elements Of ElectromagneticsMechanical EngineeringISBN:9780190698614Author:Sadiku, Matthew N. O.Publisher:Oxford University PressMechanics of Materials (10th Edition)Mechanical EngineeringISBN:9780134319650Author:Russell C. HibbelerPublisher:PEARSONThermodynamics: An Engineering ApproachMechanical EngineeringISBN:9781259822674Author:Yunus A. Cengel Dr., Michael A. BolesPublisher:McGraw-Hill Education
- Control Systems EngineeringMechanical EngineeringISBN:9781118170519Author:Norman S. NisePublisher:WILEYMechanics of Materials (MindTap Course List)Mechanical EngineeringISBN:9781337093347Author:Barry J. Goodno, James M. GerePublisher:Cengage LearningEngineering Mechanics: StaticsMechanical EngineeringISBN:9781118807330Author:James L. Meriam, L. G. Kraige, J. N. BoltonPublisher:WILEY
Elements Of Electromagnetics
Mechanical Engineering
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Oxford University Press
Mechanics of Materials (10th Edition)
Mechanical Engineering
ISBN:9780134319650
Author:Russell C. Hibbeler
Publisher:PEARSON
Thermodynamics: An Engineering Approach
Mechanical Engineering
ISBN:9781259822674
Author:Yunus A. Cengel Dr., Michael A. Boles
Publisher:McGraw-Hill Education
Control Systems Engineering
Mechanical Engineering
ISBN:9781118170519
Author:Norman S. Nise
Publisher:WILEY
Mechanics of Materials (MindTap Course List)
Mechanical Engineering
ISBN:9781337093347
Author:Barry J. Goodno, James M. Gere
Publisher:Cengage Learning
Engineering Mechanics: Statics
Mechanical Engineering
ISBN:9781118807330
Author:James L. Meriam, L. G. Kraige, J. N. Bolton
Publisher:WILEY
Types of Manufacturing Process | Manufacturing Processes; Author: Magic Marks;https://www.youtube.com/watch?v=koULXptaBTs;License: Standard Youtube License