Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
expand_more
expand_more
format_list_bulleted
Concept explainers
Videos
Textbook Question
Chapter 10, Problem 38QLP
What is the influence of the cross-sectional area of the spiral channel, shown in Fig. 10.9, on fluidity test results? What is the effect of sprue height? If this test is run with the entire test setup heated to elevated temperatures, would the results be more useful? Explain.
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solution
Students have asked these similar questions
A component is sand casted in pure aluminum. The level of the metal inside a
pouring basin is 215 mm above the level of the metal in the mould. For a
viscosity value of 0.0017 Ns/m² and a circular runner with a diameter of 11 mm,
calculate:
2.1
The velocity and rate of flow of the metal into the mould.
2.2 What effect does turbulent flow in a gating system have on the casting?
2.3 Which measures can be implemented to reduce turbulent flow?
Pure aluminium is poured into a sand mold. The metal level in the pouring basin is 203.2mm above the metal level in the mold, and the runner is circular with a 7.62 mm diameter.What is the velocity and the rate of flow of the metal into the mold? Is the flow turbulent orlaminar? Note that pure aluminum has a density of 2700 kg/m3and a viscosity of 0.004Ns/m
I need only handwritten and kindly correct all parts otheresie skip
Chapter 10 Solutions
Manufacturing Engineering & Technology
Ch. 10 - Explain why casting is an important manufacturing...Ch. 10 - Why do most metals shrink when they are cast?Ch. 10 - What are the differences between the...Ch. 10 - What are dendrites? Why are they called so?Ch. 10 - Describe the difference between short and long...Ch. 10 - What is superheat? Is it important? What are the...Ch. 10 - Define shrinkage and porosity. How can you tell...Ch. 10 - What is the function of chills? What are they made...Ch. 10 - Why is the Reynolds number important in casting?Ch. 10 - What is a sprue? What shape should a sprue have if...
Ch. 10 - How is fluidity defined? Why is it important?Ch. 10 - Explain the reasons for hot tearing in castings.Ch. 10 - Why is it important to remove dross or slag during...Ch. 10 - Why is Bernoullis equation important in casting?Ch. 10 - Describe thixocasting and rheocasting.Ch. 10 - What is Chvorinovs Rule?Ch. 10 - How is a blister related to a scab?Ch. 10 - Is there porosity in a chocolate bar? In an ice...Ch. 10 - Describe the stages involved in the contraction of...Ch. 10 - Explain the effects of mold materials on fluid...Ch. 10 - It is known that pouring metal at a high rate into...Ch. 10 - Describe the events depicted in Fig. 10.5.Ch. 10 - Would you be concerned about the fact that...Ch. 10 - Review Fig. 10.8 and make a summary, explaining...Ch. 10 - Make a sketch of volume vs. temperature for a...Ch. 10 - What practical demonstrations can you suggest to...Ch. 10 - Explain why a casting may have to be subjected to...Ch. 10 - List and explain the reasons why porosity can...Ch. 10 - Why does porosity have detrimental effects on the...Ch. 10 - A spoked handwheel is to be cast in gray iron. In...Ch. 10 - Which of the following considerations are...Ch. 10 - Explain why the constant C in Eq. (10.7) depends...Ch. 10 - Are external chills as effective as internal...Ch. 10 - Explain why, as shown in Table 10.1, gray cast...Ch. 10 - Referring to Fig. 10.11, explain why internal...Ch. 10 - Note the shape of the two risers shown in Fig....Ch. 10 - Is there any difference in the tendency for...Ch. 10 - What is the influence of the cross-sectional area...Ch. 10 - It has long been observed that (a) low pouring...Ch. 10 - In casting metal alloys, what would you expect to...Ch. 10 - If you inspect a typical cube of ice, you are...Ch. 10 - How can you tell whether cavities in a casting are...Ch. 10 - Describe the drawbacks to having a riser that is...Ch. 10 - Reproduce Fig. 10.2 for a casting that is...Ch. 10 - List the process variables that affect the...Ch. 10 - Assume that you have a method of measuring...Ch. 10 - A round casting is 0.2 m (7.9 in.) in diameter and...Ch. 10 - A cylinder with a diameter of 2.0 in. and a height...Ch. 10 - The constant C in Chvorinovs rule is given as 2.5...Ch. 10 - Pure copper is poured into a sand mold. The metal...Ch. 10 - For the sprue described in Problem 10.58, what...Ch. 10 - When designing patterns for casting, pattern...Ch. 10 - Can you devise fluidity tests other than that...Ch. 10 - Figure P10.55 indicates various defects and...Ch. 10 - The fluidity test shown in Fig. 10.9 illustrates...Ch. 10 - Utilizing the equipment and materials available in...Ch. 10 - One method of relieving stress concentrations in a...Ch. 10 - Describe the effects on mold design, including the...Ch. 10 - Small amounts of slag often persist after skimming...Ch. 10 - Design an experiment to measure the constants C...
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- QUESTION 5 Assuming a cylinder of molten plastics with a starting radius of 8.8mm and hieght of 1.8 mm, what is fe height after 4 sec, if a force of 57 N is applied. Assume a viscosity of 1,082 Pa*sec.arrow_forwardReview Problems The extrusion die for a polyethylene parison used in blow molding has a mean diameter of 18.0 mm. The size of the ring opening in the die is 2.0 mm. The mean diameter of the parison is observed to swell to a size of 21.5 mm after exiting the die orifice. If the diameter of the blow molded container is to be 150 mm, determine (a) the corresponding wall thickness of the container and (b) the wall thickness of the parison.arrow_forwardBaking of sand mold increases its strength. Select one: True Falsearrow_forward
- Step by step solution pleasearrow_forwardAlplas Plastics uses an extruder in which the barrel diameter = 0.4 m and length = 6.0 m. The extruder screw rotates at 65 rev/min; it has channel depth = 0.02 m and flight angle = 16°. The plastic melt has a shear viscosity = 85 Pa-s. Determine: (a) Qmax and pmax; (b) the shape factor Ks for a circular die opening in which Dd = 0.009 m and Ld = 0.03 m; and (c) the values of Q and p at the operating pointarrow_forwardلانقطة واحدة of Warm working The advantages over cold working are: 1) forces and power are higher,2) more intricate work geometries possible, and 3) need for annealing may be reduced .or eliminated T F Blow molding is an important industrial process for making one- piece hollow plastic parts with thick .walls T Sly The sequence of the Blow Molding is automated and often integrated with downstream operations such .as bottle filling and labeling T لنقطة واحدةarrow_forward
- EX.3//A cylindrical riser must be designed for a sand-casting mold. The casting itself is a steel rectangular plate with dimensions 7.5 cm x 12.5 cm x 2.0 cm. Previous observations have indicated that the total solidification time (TTs) for this casting =1.6 min. The cylinder for the riser will have a diameter-to-height ratio=1.0. Determine the dimensions of the riser so that its TTS = 2.0 min.arrow_forwardDiscussions: 1- How the effect of temperature on Reynold’s number? 2- Show that Reynold’s number is dimensionless group. 3- Is the Reynolds number obtained dependent on tube size or shape?arrow_forwardSolve in digital format please, to copy in word Investigate and describe the different types of fluidization. Mention at least two examples of each, as well as advantages and/or disadvantages (if they exist)arrow_forward
- Discussions: 1- How the effect of temperature on Reynold's number? 2- Show that Reynold's number is dimensionless group. 3- Is the Reynolds number obtained dependent on tube size or shape? Reynolds Number Experiment.arrow_forwardDo not answer in image formatarrow_forwardno hurry ............. a very good handwriting with every step to be mentioned to understand the answer easily step to follow given requirement solution result if not followed the above steps , ready for consequences i want the solution with a very good handwritingarrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
Elements Of ElectromagneticsMechanical EngineeringISBN:9780190698614Author:Sadiku, Matthew N. O.Publisher:Oxford University Press
Mechanics of Materials (10th Edition)Mechanical EngineeringISBN:9780134319650Author:Russell C. HibbelerPublisher:PEARSON
Thermodynamics: An Engineering ApproachMechanical EngineeringISBN:9781259822674Author:Yunus A. Cengel Dr., Michael A. BolesPublisher:McGraw-Hill Education
Control Systems EngineeringMechanical EngineeringISBN:9781118170519Author:Norman S. NisePublisher:WILEY
Mechanics of Materials (MindTap Course List)Mechanical EngineeringISBN:9781337093347Author:Barry J. Goodno, James M. GerePublisher:Cengage Learning
Engineering Mechanics: StaticsMechanical EngineeringISBN:9781118807330Author:James L. Meriam, L. G. Kraige, J. N. BoltonPublisher:WILEY
Elements Of Electromagnetics
Mechanical Engineering
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Oxford University Press
Mechanics of Materials (10th Edition)
Mechanical Engineering
ISBN:9780134319650
Author:Russell C. Hibbeler
Publisher:PEARSON
Thermodynamics: An Engineering Approach
Mechanical Engineering
ISBN:9781259822674
Author:Yunus A. Cengel Dr., Michael A. Boles
Publisher:McGraw-Hill Education
Control Systems Engineering
Mechanical Engineering
ISBN:9781118170519
Author:Norman S. Nise
Publisher:WILEY
Mechanics of Materials (MindTap Course List)
Mechanical Engineering
ISBN:9781337093347
Author:Barry J. Goodno, James M. Gere
Publisher:Cengage Learning
Engineering Mechanics: Statics
Mechanical Engineering
ISBN:9781118807330
Author:James L. Meriam, L. G. Kraige, J. N. Bolton
Publisher:WILEY
Properties of Fluids: The Basics; Author: Swanson Flo;https://www.youtube.com/watch?v=TgD3nEO1iCA;License: Standard YouTube License, CC-BY
Fluid Mechanics-Lecture-1_Introduction & Basic Concepts; Author: OOkul - UPSC & SSC Exams;https://www.youtube.com/watch?v=6bZodDnmE0o;License: Standard Youtube License