Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 10, Problem 21QLP
It is known that pouring metal at a high rate into a mold can have certain disadvantages. Are there any disadvantages to pouring it very slowly?
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Students have asked these similar questions
For the walking-beam mechanism shown in Figure 3, find and plot the x and y coordinates of the
position of the coupler point P for one complete revolution of the crank O2A. Use the coordinate
system shown in Figure 3. Hint: Calculate them first with respect to the ground link 0204 and
then transform them into the global XY coordinate system.
y
-1.75
Ꮎ
Ꮎ
4
= 2.33
0242.22
L4
x
AP = 3.06
L2 = 1.0
W2
31°
B
03 L3 = 2.06
P
1
8
5
.06
6
7
P'
The link lengths, gear ratio (2), phase angle (Ø), and the value of 02 for some geared five bar
linkages are defined in Table 2. The linkage configuration and terminology are shown in Figure
2. For the rows assigned, find all possible solutions for angles 03 and 04 by the vector loop
method. Show your work in details: vector loop, vector equations, solution procedure.
Table 2
Row
Link 1 Link 2
Link 3
Link 4
Link 5
λ
Φ
Ө
a
6
1
7
9
4
2
30°
60°
P
y 4
YA
B
b
R4
R3
YA
A
Gear ratio:
a
02
d
05
r5
R5
R2
Phase angle: = 0₂-202
R1
05
02
r2
Figure 2.
04
X
Problem 4
A .025 lb bullet C is fired at end B of the 15-lb slender bar AB. The
bar is initially at rest, and the initial velocity of the bullet is 1500 ft/s
as shown. Assuming that the bullet becomes embedded in the bar,
find (a) the angular velocity @2 of the bar immediately after impact,
and (b) the percentage loss of kinetic energy as a result of the impact.
(c) After the impact, does the bar swing up 90° and reach the
horizontal? If it does, what is its angular velocity at this point?
Answers: (a). @2=1.6 rad/s; (b). 99.6% loss
=
(c). Ah2 0.212 ft. The bar does not reach horizontal.
y
X
4 ft
15 lb
V₁
1500 ft/s
0.025 lb
C
30°7
B
A
Chapter 10 Solutions
Manufacturing Engineering & Technology
Ch. 10 - Explain why casting is an important manufacturing...Ch. 10 - Why do most metals shrink when they are cast?Ch. 10 - What are the differences between the...Ch. 10 - What are dendrites? Why are they called so?Ch. 10 - Describe the difference between short and long...Ch. 10 - What is superheat? Is it important? What are the...Ch. 10 - Define shrinkage and porosity. How can you tell...Ch. 10 - What is the function of chills? What are they made...Ch. 10 - Why is the Reynolds number important in casting?Ch. 10 - What is a sprue? What shape should a sprue have if...
Ch. 10 - How is fluidity defined? Why is it important?Ch. 10 - Explain the reasons for hot tearing in castings.Ch. 10 - Why is it important to remove dross or slag during...Ch. 10 - Why is Bernoullis equation important in casting?Ch. 10 - Describe thixocasting and rheocasting.Ch. 10 - What is Chvorinovs Rule?Ch. 10 - How is a blister related to a scab?Ch. 10 - Is there porosity in a chocolate bar? In an ice...Ch. 10 - Describe the stages involved in the contraction of...Ch. 10 - Explain the effects of mold materials on fluid...Ch. 10 - It is known that pouring metal at a high rate into...Ch. 10 - Describe the events depicted in Fig. 10.5.Ch. 10 - Would you be concerned about the fact that...Ch. 10 - Review Fig. 10.8 and make a summary, explaining...Ch. 10 - Make a sketch of volume vs. temperature for a...Ch. 10 - What practical demonstrations can you suggest to...Ch. 10 - Explain why a casting may have to be subjected to...Ch. 10 - List and explain the reasons why porosity can...Ch. 10 - Why does porosity have detrimental effects on the...Ch. 10 - A spoked handwheel is to be cast in gray iron. In...Ch. 10 - Which of the following considerations are...Ch. 10 - Explain why the constant C in Eq. (10.7) depends...Ch. 10 - Are external chills as effective as internal...Ch. 10 - Explain why, as shown in Table 10.1, gray cast...Ch. 10 - Referring to Fig. 10.11, explain why internal...Ch. 10 - Note the shape of the two risers shown in Fig....Ch. 10 - Is there any difference in the tendency for...Ch. 10 - What is the influence of the cross-sectional area...Ch. 10 - It has long been observed that (a) low pouring...Ch. 10 - In casting metal alloys, what would you expect to...Ch. 10 - If you inspect a typical cube of ice, you are...Ch. 10 - How can you tell whether cavities in a casting are...Ch. 10 - Describe the drawbacks to having a riser that is...Ch. 10 - Reproduce Fig. 10.2 for a casting that is...Ch. 10 - List the process variables that affect the...Ch. 10 - Assume that you have a method of measuring...Ch. 10 - A round casting is 0.2 m (7.9 in.) in diameter and...Ch. 10 - A cylinder with a diameter of 2.0 in. and a height...Ch. 10 - The constant C in Chvorinovs rule is given as 2.5...Ch. 10 - Pure copper is poured into a sand mold. The metal...Ch. 10 - For the sprue described in Problem 10.58, what...Ch. 10 - When designing patterns for casting, pattern...Ch. 10 - Can you devise fluidity tests other than that...Ch. 10 - Figure P10.55 indicates various defects and...Ch. 10 - The fluidity test shown in Fig. 10.9 illustrates...Ch. 10 - Utilizing the equipment and materials available in...Ch. 10 - One method of relieving stress concentrations in a...Ch. 10 - Describe the effects on mold design, including the...Ch. 10 - Small amounts of slag often persist after skimming...Ch. 10 - Design an experiment to measure the constants C...
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