a)
To determine: The number of Kanban containers required.
Introduction:
Lean systems in an organization would have greater impact on the customers and their values. The goal of lean thinking is to improve the productivity of the department, and the goal for any lean system is to maximize the customer value.
b)
To determine: The maximum inventory that can be accumulate.
Introduction:
Lean systems in an organization would have greater impact on the customers and their values. The goal of lean thinking is to improve the productivity of the department, and the goal for any lean system is to maximize the customer value.
c)
To determine: The way to reduce the inventory level.
Introduction:
Lean systems in an organization would have greater impact on the customers and their values. The goal of lean thinking is to improve the productivity of the department, and the goal for any lean system is to maximize the customer value.
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OPERATIONS MANAGEMENT IN THE SUPPLY CHAIN: DECISIONS & CASES (Mcgraw-hill Series Operations and Decision Sciences)
- Tej Dhakar's company wants to establish kanbans to feed a newly established work cell. The following data have been provided. Note: This is a level production system. Daily demand 200 units Production lead time 2.00 days Safety stock 1.00 day Kanban size 50 units How many kanbans are needed? nothing kanbans (round your response to the nearest whole number).arrow_forwardSuppose a lean work center is being operated with a container size of 25 units and a demand rate of 100 units per hour. Also assume it takes 180 minutes for a container to circulate.a. How many containers are required to operate thissystem?b. What is the maximum inventory that can accumulate?c. How many kanban cards are needed?arrow_forwardTej Dhakar's company wants to establish kanbans to feed a newly established work cell. The following data have been provided. Note: This is a level production system. Daily demand 275 units Production lead time 0.50 day Safety stock 0.25 day Kanban size 50 units How many kanbans are needed? enter your response here kanbans (round your response to the nearest whole number).arrow_forward
- Tej Dhakar's company wants to establish kanbans to feed a newly established work cell. The following data have been provided. Note: This is a level production system. Daily demand 200 units Production lead time 2.00 days Safety stock 1.00 day Kanban size 50 units How many kanbans are needed? enter your response here kanbans (round your response to the nearest whole number).arrow_forwardTej Dhakar's company wants to establish kanbans to feed a newly established work cell. The following data have been provided. Note: This is a level production system. Daily demand Production lead time 275 units 1.00 day 0.50 day Safety stock Kanban size 50 units How many kanbans are needed? kanbans (round your response to the nearest whole number).arrow_forward. 4. It takes Susan 30 minutes to solder 10 circuit boards to fill a container and 2 minutes to transport the container to the next station, where John works. John's process takes about 45 minutes. The facility uses a safety factor of 10 percent. Currently, 5 kanbans rotate between Susan and John's stations. What is the approximate demand for circuit boards? 5. Bill works as a sorter for UPS. He can sort a tub of 50 packages in 20 minutes. He typically sorts 100 packages an hour. A truck arrives with more tubs each hour. UPS uses a safety factor of 5 percent. How many kanbans are needed for the package- sorting operation?arrow_forward
- What do lean manufacturers demand from their vendors? a. high-quality materials b. low-cost materials c. on-time deliveries d. all of these choicesarrow_forwardThe following information describes a manufacturing system: Daily demand is 1,025 units. Replenishment lead time is 1.5 days. A 2.5 day safety stock is desired. Products are stored in containers that hold 940 units. How many kanban containers are needed for this system?arrow_forwardTej Dhakar's company wants to establish kanbans to feed a newly established work cell. The following data have been provided. Note: This is a level production system. Daily demand Production lead time Safety stock Kanban size How many kanbans are needed? kanbans (round your response to the nearest whole number). 200units 1.00day 0.50day 50unitsarrow_forward
- Pauline Found Manufacturing, Inc., is moving to kanbans to support its telephone switching-board assembly lines. Determine the size of the kanban for subassemblies and the number of kanbans needed. Setup cost Annual holding cost Daily production Annual usage Lead time Safety stock $30 $125 per subassembly 30 subassemblies 4,000 (50 weeks x5 days each daily usage of 16 subassemblies) 10 days 4 days' production Kanban container size = 4608 units (round your response to the nearest whole number).arrow_forwardWhy would a lean production manufacturer schedule 7 hours of work in an 8-hour shift?arrow_forwardFlores Manufacturing, Inc., is moving to kanbans to support its electronic-board assembly lines. Determine the size of the kanban for subassemblies and the number of kanbans needed. Setup cost Annual holding cost subassembly Daily production Annual usage Lead time Safety stock $23 $200 per subassembly 550 subassemblies 50,000 (= 50 weeks x 5 days each x daily usage of 200 subassemblies) 3 days 1 day's production of subassemblies The kanban size is (round your response to the nearest whole number). The number of kanbans is (round your response to the nearest whole number).arrow_forward
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