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Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 23, Problem 37QLP
Explain how gun drills remain centered during drilling. Why is there a hollow, longitudinal channel in a gun drill?
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2. Through hole of 12 mm diameter is to be drilled in a steel plate of 20 mm thickness, drilled spindle
speed is 20 m/min, feed 0.25 mm/rev and drill point angle is 120°, the amount of material removed
at the first 10 sec after full engagement of drill will be
mm/sec.
(a) 2300, (b) 2400, (c) 2500, (d) 2600, (e) 2700
Chapter 23 Solutions
Manufacturing Engineering & Technology
Ch. 23 - Describe the types of machining operations that...Ch. 23 - What is turning? What kind of chips are produced...Ch. 23 - What is the thrust force in turning? What is the...Ch. 23 - What are the components of a lathe?Ch. 23 - (a) What is a tracer lathe? (b) What is an...Ch. 23 - Describe the operations that can be performed on a...Ch. 23 - Why were power chucks developed?Ch. 23 - Explain why operations such as boring on a lathe...Ch. 23 - Why are turret lathes typically equipped with more...Ch. 23 - Describe the differences between boring a...
Ch. 23 - How is drill life determined?Ch. 23 - What is the difference between a conventional...Ch. 23 - Why are reaming operations performed?Ch. 23 - Explain the functions of the saddle on a lathe.Ch. 23 - Describe the relative advantages of (a)...Ch. 23 - Explain how external threads are cut on a lathe.Ch. 23 - Prob. 17RQCh. 23 - Explain the reasoning behind the various design...Ch. 23 - Note that both the terms tool strength and...Ch. 23 - (a) List and explain the factors that contribute...Ch. 23 - Explain why the sequence of drilling, boring, and...Ch. 23 - Why would machining operations be necessary even...Ch. 23 - A highly oxidized and uneven round bar is being...Ch. 23 - Describe the difficulties that may be encountered...Ch. 23 - (a) Does the force or torque in drilling change as...Ch. 23 - Explain the similarities and differences in the...Ch. 23 - Describe the advantages and applications of having...Ch. 23 - Assume that you are asked to perform a boring...Ch. 23 - Explain the reasons for the major trend that has...Ch. 23 - Describe your observations concerning the contents...Ch. 23 - The footnote to Table 23.12 states that as the...Ch. 23 - In modern manufacturing, which types of metal...Ch. 23 - Sketch the tooling marks you would expect if a...Ch. 23 - What concerns would you have in turning a powder...Ch. 23 - The operational severity for reaming is much lower...Ch. 23 - Review Fig. 23.6, and comment on the factors...Ch. 23 - Explain how gun drills remain centered during...Ch. 23 - Comment on the magnitude of the wedge angle on the...Ch. 23 - If inserts are used in a drill bit (see Fig....Ch. 23 - Refer to Fig. 23.11b, and in addition to the tools...Ch. 23 - Calculate the same quantities as in Example 23.1...Ch. 23 - Estimate the machining time required to rough turn...Ch. 23 - A high-strength cast-iron bar 8 in. in diameter is...Ch. 23 - A 0.30-in.-diameter drill is used on a drill press...Ch. 23 - In Example 23.4, assume that the workpiece...Ch. 23 - For the data in Problem 23.45, calculate the power...Ch. 23 - A 6-in.-diameter aluminum cylinder 10 in. in...Ch. 23 - A lathe is set up to machine a taper on a bar...Ch. 23 - Assuming that the coefficient of friction is 0.25,...Ch. 23 - A 3-in.-diameter, gray cast iron cylindrical part...Ch. 23 - Would you consider the machining processes...Ch. 23 - Would it be difficult to use the machining...Ch. 23 - If a bolt breaks in a hole, it typically is...Ch. 23 - An important trend in machining operations is the...Ch. 23 - Review Fig. 23.8d, and explain if it would be...Ch. 23 - Boring bars can be designed with internal damping...Ch. 23 - A large bolt is to be produced from extruded...Ch. 23 - Make a comprehensive table of the process...
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- Describe the relation between the letter size drills, fractional sized drills and the numbered drills?arrow_forwardAnswer in short asap i will likearrow_forward5. Blind hole 20 mm diameter, 60 mm deep are being drilled in steel stock, drilling spindle speed is 500 rpm, feed 0.3 mm/rev, point angle of drill is 1180. Machining time ( in minutes ) per hole will be .. (a) 0.40, (b) 0.42, (c) 0.44, (d) 0.46, (e) 0.48arrow_forward
- 3. Through hole of 12 mm diameter is to be drilled in a steel plate of 20 mm thickness, drilled spindle speed is 20 m/min, feed 0.25 mm/rev and drill point angle is 120°, the amount of material removed at the first 10 sec after full engagement of drill will be .. (a) 2300, (b) 2400, (c) 2500, (d) 2600, (e) 2700 mm /sec.arrow_forwarde) Explain the functions of drilling Stabilizers in drill string?arrow_forwardSample Problem 1 A man create a 5 inches thick hole with a 2" diameter on an aluminum flat bar. Using a feed rate of 0.001 in/ rev with a drill spindle speed of 100 rpm. Calculate the following: a) Drill penetration speed in (in/min) b) Drilling time (min) c) Material Removal Rate (in? /min).arrow_forward
- What is the function of a drill bushing? In cases where a drill bushing is not used, how is the jig treated to guide the drill?arrow_forwardA drill bit must not over travel during hole boring, what youshould do?arrow_forward11. With aid of neat sketches, explain the drilling parameters. 12. With aid of neat sketch, explain the main parts of the twist drill cutting tool. 13. With aid of neat sketch, explain the point angle of the twist drill. 14. With aid of neat sketch, explain what is the difference between the counter boring and counter sinking. 15. Define “NC" and "CNC" Terms.arrow_forward
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