Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 23, Problem 30QLP
Describe your observations concerning the contents of Tables 23.2 and 23.4, and explain why those particular recommendations are made.
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Chapter 23 Solutions
Manufacturing Engineering & Technology
Ch. 23 - Describe the types of machining operations that...Ch. 23 - What is turning? What kind of chips are produced...Ch. 23 - What is the thrust force in turning? What is the...Ch. 23 - What are the components of a lathe?Ch. 23 - (a) What is a tracer lathe? (b) What is an...Ch. 23 - Describe the operations that can be performed on a...Ch. 23 - Why were power chucks developed?Ch. 23 - Explain why operations such as boring on a lathe...Ch. 23 - Why are turret lathes typically equipped with more...Ch. 23 - Describe the differences between boring a...
Ch. 23 - How is drill life determined?Ch. 23 - What is the difference between a conventional...Ch. 23 - Why are reaming operations performed?Ch. 23 - Explain the functions of the saddle on a lathe.Ch. 23 - Describe the relative advantages of (a)...Ch. 23 - Explain how external threads are cut on a lathe.Ch. 23 - Prob. 17RQCh. 23 - Explain the reasoning behind the various design...Ch. 23 - Note that both the terms tool strength and...Ch. 23 - (a) List and explain the factors that contribute...Ch. 23 - Explain why the sequence of drilling, boring, and...Ch. 23 - Why would machining operations be necessary even...Ch. 23 - A highly oxidized and uneven round bar is being...Ch. 23 - Describe the difficulties that may be encountered...Ch. 23 - (a) Does the force or torque in drilling change as...Ch. 23 - Explain the similarities and differences in the...Ch. 23 - Describe the advantages and applications of having...Ch. 23 - Assume that you are asked to perform a boring...Ch. 23 - Explain the reasons for the major trend that has...Ch. 23 - Describe your observations concerning the contents...Ch. 23 - The footnote to Table 23.12 states that as the...Ch. 23 - In modern manufacturing, which types of metal...Ch. 23 - Sketch the tooling marks you would expect if a...Ch. 23 - What concerns would you have in turning a powder...Ch. 23 - The operational severity for reaming is much lower...Ch. 23 - Review Fig. 23.6, and comment on the factors...Ch. 23 - Explain how gun drills remain centered during...Ch. 23 - Comment on the magnitude of the wedge angle on the...Ch. 23 - If inserts are used in a drill bit (see Fig....Ch. 23 - Refer to Fig. 23.11b, and in addition to the tools...Ch. 23 - Calculate the same quantities as in Example 23.1...Ch. 23 - Estimate the machining time required to rough turn...Ch. 23 - A high-strength cast-iron bar 8 in. in diameter is...Ch. 23 - A 0.30-in.-diameter drill is used on a drill press...Ch. 23 - In Example 23.4, assume that the workpiece...Ch. 23 - For the data in Problem 23.45, calculate the power...Ch. 23 - A 6-in.-diameter aluminum cylinder 10 in. in...Ch. 23 - A lathe is set up to machine a taper on a bar...Ch. 23 - Assuming that the coefficient of friction is 0.25,...Ch. 23 - A 3-in.-diameter, gray cast iron cylindrical part...Ch. 23 - Would you consider the machining processes...Ch. 23 - Would it be difficult to use the machining...Ch. 23 - If a bolt breaks in a hole, it typically is...Ch. 23 - An important trend in machining operations is the...Ch. 23 - Review Fig. 23.8d, and explain if it would be...Ch. 23 - Boring bars can be designed with internal damping...Ch. 23 - A large bolt is to be produced from extruded...Ch. 23 - Make a comprehensive table of the process...
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- A turning machining experiment was performed at the UCSI University's Mechanical Engineering workshop using a lathe machine with palm oil as lubricant. It was observed that during the entire machining, the technician set cutting tool perpendicular to the direction of tool motion. A further investigation revealed that the tool rake angle was 25° while the dynamometer results' analysis showed that the frictional force and the normal force to the friction was 5 kN and 25 kN respectively. Analyze how the chip thickness will be affected if the machining is performed without any lubricant and the frictional force is increased by 100 %. Assume that, all other parameters were kept constant during the entire operation for both machining with lubricant and the dry machining process.arrow_forwardWhat are assessments that measure strength, speed, agility, or high-speed strength? What are the protocols and norms for each?arrow_forwardWhat are the three most common grips for drawing? Explain each type of grip, along with their advantages and shortcomings in different drawings. Provide some examples.arrow_forward
- Analyze the pneumatic problem and design direct and indirect pneumatic circuit diagram with explanation of working Metal sheets are to be formed using a single-acting cylinder. The process will start upon pressing a push button. As long as the push button is activated, the cylinder is to remain in the pressed position. Upon release of the push button the cylinder is to retract. Positional Sketch:arrow_forwardA process engineer is trying to improve the life of a cutting tool. He has run a 23 experiment using (1) cutting speed, (2) metal hardness, (3) and cutting angle as the factors. The data from the 2 replicates are shown below. (a) Do any of the 3 factors affect tool life? (b)what combination of the factor levels produces the longest tool life? (c) Is there a combination of cutting speed and cutting angle that always gives good results regardless of metal hardness? Replicate Run I II (1) 221 311 a 325 435 b 354 348 ab 552 472 c 440 453 ac 406 377 bc 605 500 abc 392 419arrow_forwardDifferentiate between single point, multipoint and form tool and Identify the ten examples of single point, multipoint and form tool.arrow_forward
- Help!arrow_forwardYou have been using pens and mechanical pencils for many years now. Investigate the designs of at least five different pens and mechanical pencils. Discuss what you think are important design parameters. Discuss the advantage and disadvantage associated with each design. Write a brief reportexplaining your findings.arrow_forwardCan you please explain how to find the velocity using the methods described? And also why it's done that way? This is from Introduction to robotics mecahnics and controls. Please help ;( !arrow_forward
- Explain the differences between active and passive recovery methods.arrow_forwardSuppose you are asked to conduct an experiment to study the impact of three factors(temperature: high vs low, cutting speed: fast vs slow, and tool type: current vs new) on a product. Briefly describe how you would conduct the experiment. Pay attention to the DOE priciples.arrow_forwardExample 2. energy per hole during each revolution. Each piercing takes 40 per cent of the time needed to make one revolution. The punch receives power through a gear reduction unit which in turn is fed by a motor driven belt pulley 800 mm diameter and turning at 210 r.p.m. Find the power of the electric motor if overall efficiency of the transmission unit is 80 per cent. Design a cast iron flywheel to be used with the punching machine for a coefficient of steadiness of 5, if the space considerations limit A punching press pierces 35 hotes per minute in a plate using 10 kN-m of the maximum diameter to 1.3 m. Allowable shear stress in the shaft material = 50 MPa Allowable tensile stress for cast iron = 4 MPaarrow_forward
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