Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 23, Problem 13RQ
Why are reaming operations performed?
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2. How does taper turning process differ from turning process?
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1. With neat sketch, explain the nomenclature of a reamer?
Chapter 23 Solutions
Manufacturing Engineering & Technology
Ch. 23 - Describe the types of machining operations that...Ch. 23 - What is turning? What kind of chips are produced...Ch. 23 - What is the thrust force in turning? What is the...Ch. 23 - What are the components of a lathe?Ch. 23 - (a) What is a tracer lathe? (b) What is an...Ch. 23 - Describe the operations that can be performed on a...Ch. 23 - Why were power chucks developed?Ch. 23 - Explain why operations such as boring on a lathe...Ch. 23 - Why are turret lathes typically equipped with more...Ch. 23 - Describe the differences between boring a...
Ch. 23 - How is drill life determined?Ch. 23 - What is the difference between a conventional...Ch. 23 - Why are reaming operations performed?Ch. 23 - Explain the functions of the saddle on a lathe.Ch. 23 - Describe the relative advantages of (a)...Ch. 23 - Explain how external threads are cut on a lathe.Ch. 23 - Prob. 17RQCh. 23 - Explain the reasoning behind the various design...Ch. 23 - Note that both the terms tool strength and...Ch. 23 - (a) List and explain the factors that contribute...Ch. 23 - Explain why the sequence of drilling, boring, and...Ch. 23 - Why would machining operations be necessary even...Ch. 23 - A highly oxidized and uneven round bar is being...Ch. 23 - Describe the difficulties that may be encountered...Ch. 23 - (a) Does the force or torque in drilling change as...Ch. 23 - Explain the similarities and differences in the...Ch. 23 - Describe the advantages and applications of having...Ch. 23 - Assume that you are asked to perform a boring...Ch. 23 - Explain the reasons for the major trend that has...Ch. 23 - Describe your observations concerning the contents...Ch. 23 - The footnote to Table 23.12 states that as the...Ch. 23 - In modern manufacturing, which types of metal...Ch. 23 - Sketch the tooling marks you would expect if a...Ch. 23 - What concerns would you have in turning a powder...Ch. 23 - The operational severity for reaming is much lower...Ch. 23 - Review Fig. 23.6, and comment on the factors...Ch. 23 - Explain how gun drills remain centered during...Ch. 23 - Comment on the magnitude of the wedge angle on the...Ch. 23 - If inserts are used in a drill bit (see Fig....Ch. 23 - Refer to Fig. 23.11b, and in addition to the tools...Ch. 23 - Calculate the same quantities as in Example 23.1...Ch. 23 - Estimate the machining time required to rough turn...Ch. 23 - A high-strength cast-iron bar 8 in. in diameter is...Ch. 23 - A 0.30-in.-diameter drill is used on a drill press...Ch. 23 - In Example 23.4, assume that the workpiece...Ch. 23 - For the data in Problem 23.45, calculate the power...Ch. 23 - A 6-in.-diameter aluminum cylinder 10 in. in...Ch. 23 - A lathe is set up to machine a taper on a bar...Ch. 23 - Assuming that the coefficient of friction is 0.25,...Ch. 23 - A 3-in.-diameter, gray cast iron cylindrical part...Ch. 23 - Would you consider the machining processes...Ch. 23 - Would it be difficult to use the machining...Ch. 23 - If a bolt breaks in a hole, it typically is...Ch. 23 - An important trend in machining operations is the...Ch. 23 - Review Fig. 23.8d, and explain if it would be...Ch. 23 - Boring bars can be designed with internal damping...Ch. 23 - A large bolt is to be produced from extruded...Ch. 23 - Make a comprehensive table of the process...
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- Nonearrow_forwardThe end of a large tubular workpart is to be faced on a NC vertical boring mill. The part has an outside diameter of 38.0 in and an inside diameter of 24.0 in. If the facing operation is performed at a rotational speed of 40.0 rev/min, feed of 0.015 in/rev, and depth of cut of 0.180 in, determine (a) the cutting time to complete the facing operation and the cutting speeds and metal removal rates at the beginning and end of the cut.arrow_forward(j) In a turning operation on stainless steel with hardness = 200 HB, the cutting speed = 250 m/min, feed = 0.3 mm/rev, and depth of cut = 8 mm. How much power will the lathe draw in performing this operation if its mechanical efficiency = 95%. Use Table below to obtain the appropriate specific energy value.arrow_forward
- A part to be turned in an engine lathe must have asurface finish of 1.6 mm. The part is made of a freemachining aluminum alloy. Cutting speed = 150 m/min,and depth of cut = 4.0 mm. The nose radius on the tool =0.75 mm. Determine the feed that will achieve thespecified surface finish.arrow_forwardQuestion 3. a. A cast iron component for motorcycle is to be turned with machine settings of feed = 0.22 mm/rev, and speed = 100 m/min. The cutting tool is a carbide tip with a nose radius of 1.2 mm and the rai for the material at a cutting speed of 100 m/min is 1.3. Calculate the surface roughness for this cut. [6 marks]arrow_forwardHow much machining time required to turn a mild steel rod from 65mm to 58 mm over a length of 100 mm by turning using a carbide insert. If the approach length and over run length is = 5 mm, Cutting speed is 20 m/min and feed is =0.2 mm/rev, and the depth of cut is 0.5mm Darrow_forward
- Complete the following table for 7 types of Engineer's Hammers. а. Турes Hand Sketch Uses Description 2 3 4 6.arrow_forwardRead the sentences given below and Identify the correct statement. Sentence 1. The advantage of a self-centred chuck is that it is easy to work with. Sentence 2. The advantage of an independent chuck is that the work can be centred to high precision. Sentence 1 and 2 are true Sentence 1 is true None of the sentences are true Sentence 2 is truearrow_forwardformula and calculationarrow_forward
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