Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 22, Problem 22QLP
Why does temperature have such an important effect on tool life?
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In a production turning operation, the workpart is 60 mm in diameter and 500 mm
long. A feed of 0.75 mm/rev is used in the operation. If cutting speed-9 m/s, the tool
must be changed every 4 workparts; But if cutting speed=5 m/s, the tool can be used
to produce 50 pieces between tool changes. Determine the Taylor tool life equation for
this job. (use the equations given below for solution)
L
Tm- 1,= Nf
N
AD, vT" = C
%3|
AD,L
Tm
fv
Make a comprehensive write up on tool-wear and tool life with due reference to cutting speed and tool life. ( Manufacturing process)
Chapter 22 Solutions
Manufacturing Engineering & Technology
Ch. 22 - What are the major properties required of...Ch. 22 - What is the composition of a typical carbide tool?Ch. 22 - Why were cutting-tool inserts developed?Ch. 22 - Why are some tools coated? What are the common...Ch. 22 - Explain the applications and limitations of...Ch. 22 - List the major functions of cutting fluids.Ch. 22 - Why is toughness important for cutting-tool...Ch. 22 - Is the elastic modulus important for cutting-tool...Ch. 22 - Explain how cutting fluids penetrate the toolchip...Ch. 22 - List the methods by which cutting fluids are...
Ch. 22 - Describe the advantages and limitations of (a)...Ch. 22 - What is a cermet? What are its advantages?Ch. 22 - Explain the difference between M-series and...Ch. 22 - Why is cBN generally preferred over diamond for...Ch. 22 - What are the advantages to dry machining?Ch. 22 - Explain why so many different types of...Ch. 22 - Which tool-material properties are suitable for...Ch. 22 - Describe the reasons for and advantages of coating...Ch. 22 - Make a list of the alloying elements used in...Ch. 22 - As stated in Section 22.1, tool materials can have...Ch. 22 - Explain the economic impact of the trend shown in...Ch. 22 - Why does temperature have such an important effect...Ch. 22 - Ceramic and cermet cutting tools have certain...Ch. 22 - What precautions would you take in machining with...Ch. 22 - Can cutting fluids have any adverse effects in...Ch. 22 - Describe the trends you observe in Table 22.2.Ch. 22 - Why are chemical stability and inertness important...Ch. 22 - Titanium-nitride coatings on tools reduce the...Ch. 22 - Describe the necessary conditions for optimal...Ch. 22 - Negative rake angles generally are preferred for...Ch. 22 - Do you think that there is a relationship between...Ch. 22 - Make a survey of the technical literature, and...Ch. 22 - In Table 22.1, the last two properties listed...Ch. 22 - It has been stated that titanium-nitride coatings...Ch. 22 - Note in Fig. 22.1 that all tool materials,...Ch. 22 - Referring to Table 22.1, state which tool...Ch. 22 - Which of the properties listed in Table 22.1 is,...Ch. 22 - If a drill bit is intended only for woodworking...Ch. 22 - What are the consequences of a coating on a tool...Ch. 22 - Discuss the relative advantages and limitations of...Ch. 22 - Emulsion cutting fluids typically consist of 95%...Ch. 22 - List and explain the considerations involved in...Ch. 22 - Review the contents of Table 22.1. Plot several...Ch. 22 - Obtain data on the thermal properties of various...Ch. 22 - The first column in Table 22.2 shows 10 properties...Ch. 22 - Describe in detail your thoughts regarding the...Ch. 22 - One of the principal concerns with coolants is...Ch. 22 - How would you go about measuring the effectiveness...Ch. 22 - There are several types of cutting-tool materials...Ch. 22 - Assume that you are in charge of a laboratory for...Ch. 22 - Tool life could be greatly increased if an...Ch. 22 - List the concerns you would have if you needed to...
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- In a cutting test with 0.3 mm flank wear as tool failure criterion, a tool life of 10 min was obtained at a cutting velocity of 20 m/min. Taking tool life exponent as 0.25, the tool life in minutes at 40 m/min of cutting velocity will be?arrow_forwardQuestion 2. The two sources of heat are (a) shearing in the primary shear plane and (b) friction at the tool-chip interface. What type of the tool wear or tool failure could be caused as a result of developing these heat sources on machining process? Explain your answer in accordance with following representation of tool wear. Insert cutting edgearrow_forwardIts urgentarrow_forward
- In a production turning operation, the workpart is 60 mm in diameter and 500 mm long. A feed of 0.75 mm/rev is used in the operation. If cutting speed=9 m/s, the tool must be changed every 4 workparts; But if cutting speed=5 m/s, the tool can be used to produce 50 pieces between tool changes. Determine the Taylor tool life equation for this job. (use the equations given below for solution)arrow_forward(a) Taylor's equation is used to predict the life of a tool. Explain the main parameters that effect a tool life with the help of a graph.arrow_forwardI need answer correctly and fast please its urgentarrow_forward
- Three tool materials are to be compared for the same finish turning operation on a batch of 100 steel parts: high speed steel, cemented carbide, and ceramic. For the high speed steel tool, the 170 Taylor equation parameters are: n = 0.125 and C = 70. The price of the HSS tool is $15.00 and it is estimated that it can be ground and reground 15 times at a cost of $1.50. Tool change time = 3 min. Both carbide and ceramic tools are in insert form and can be held in the same mechanical toolholder. The Taylor equation parameters for the cemented carbide are: n = 0.25 and C = 500; and for the ceramic: n = 0.6 and C = 3,000. The cost per insert for the carbide = $6.00 and for the ceramic = $8.00. Number of cutting edges per insert in both cases = 6. Tool change time = 1.0 min for both tools. Time to change parts = 2.0 min. Feed = 0.25 mm/rev, and depth = 3.0 mm. The cost of machine time = $30/hr. The part dimensions are: diameter = 56.0 mm and length = 290 mm. Setup time for the batch is 2.0…arrow_forwardTurning tests have resulted in 1 min tool life at a cutting speed = 4.0 m/s and a 20 min tool life at a speed = 2.0 m/s. (a) Find the n and C values in the Taylor tool life equationarrow_forward2 1.4 1 The Taylor tool-life equation is directly applicable to flank wear. Explain whether or not it can be used to model tool life if other forms of wear are dominant.arrow_forward
- This Question is from Metal and Machine Tools. Due Today Please Answer !!arrow_forwardI need the answer as soon as possiblearrow_forwardIn a production turning operation, the workpart is 60 mm in diameter and 500 mm long. A feed of 0.75 mm/rev is used in the operation. If cutting speed=9 m/s, the tool must be changed every 4 workparts; But if cutting speed=5 m/s, the tool can be used to produce 50 pieces between tool changes. Determine the Taylor tool life equation for this job. (use the equations given below for solution)arrow_forward
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