Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 22, Problem 10RQ
List the methods by which cutting fluids are typically applied in machining operations.
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Chapter 22 Solutions
Manufacturing Engineering & Technology
Ch. 22 - What are the major properties required of...Ch. 22 - What is the composition of a typical carbide tool?Ch. 22 - Why were cutting-tool inserts developed?Ch. 22 - Why are some tools coated? What are the common...Ch. 22 - Explain the applications and limitations of...Ch. 22 - List the major functions of cutting fluids.Ch. 22 - Why is toughness important for cutting-tool...Ch. 22 - Is the elastic modulus important for cutting-tool...Ch. 22 - Explain how cutting fluids penetrate the toolchip...Ch. 22 - List the methods by which cutting fluids are...
Ch. 22 - Describe the advantages and limitations of (a)...Ch. 22 - What is a cermet? What are its advantages?Ch. 22 - Explain the difference between M-series and...Ch. 22 - Why is cBN generally preferred over diamond for...Ch. 22 - What are the advantages to dry machining?Ch. 22 - Explain why so many different types of...Ch. 22 - Which tool-material properties are suitable for...Ch. 22 - Describe the reasons for and advantages of coating...Ch. 22 - Make a list of the alloying elements used in...Ch. 22 - As stated in Section 22.1, tool materials can have...Ch. 22 - Explain the economic impact of the trend shown in...Ch. 22 - Why does temperature have such an important effect...Ch. 22 - Ceramic and cermet cutting tools have certain...Ch. 22 - What precautions would you take in machining with...Ch. 22 - Can cutting fluids have any adverse effects in...Ch. 22 - Describe the trends you observe in Table 22.2.Ch. 22 - Why are chemical stability and inertness important...Ch. 22 - Titanium-nitride coatings on tools reduce the...Ch. 22 - Describe the necessary conditions for optimal...Ch. 22 - Negative rake angles generally are preferred for...Ch. 22 - Do you think that there is a relationship between...Ch. 22 - Make a survey of the technical literature, and...Ch. 22 - In Table 22.1, the last two properties listed...Ch. 22 - It has been stated that titanium-nitride coatings...Ch. 22 - Note in Fig. 22.1 that all tool materials,...Ch. 22 - Referring to Table 22.1, state which tool...Ch. 22 - Which of the properties listed in Table 22.1 is,...Ch. 22 - If a drill bit is intended only for woodworking...Ch. 22 - What are the consequences of a coating on a tool...Ch. 22 - Discuss the relative advantages and limitations of...Ch. 22 - Emulsion cutting fluids typically consist of 95%...Ch. 22 - List and explain the considerations involved in...Ch. 22 - Review the contents of Table 22.1. Plot several...Ch. 22 - Obtain data on the thermal properties of various...Ch. 22 - The first column in Table 22.2 shows 10 properties...Ch. 22 - Describe in detail your thoughts regarding the...Ch. 22 - One of the principal concerns with coolants is...Ch. 22 - How would you go about measuring the effectiveness...Ch. 22 - There are several types of cutting-tool materials...Ch. 22 - Assume that you are in charge of a laboratory for...Ch. 22 - Tool life could be greatly increased if an...Ch. 22 - List the concerns you would have if you needed to...
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- CORRECT ANSWER ONLY WITH COMPLETE FBD. PREFERABLY HANDWRITTEN. I WILL UPVOTE 1. The beam shown carries the following loads:Total dead load, wDL = 36 kN/mConcentrated live load, PLL = 240 kNThe beam section is HSS16X12X3/8 with properties:Span, L = 6 mArea, A = 12,100 mm2Moment of inertia about x-axis, Ix = 292 x 106 mm4Fy = 345 MPa 1. Calculate the location of the live load, from the left support, for maximum moment to occur at the fixed support.Answer: 2.536 m2. Calculate the maximum moment. Answer: 439.128 kN-marrow_forwardCORRECT ANSWER AND COMPLETE FBD ONLY. I PREFER HANDWRITTEN BUT ITS OKAY IF NOT. I WILL UPVOTE 2. The space truss shown is supported by ball-and-socket joints at A, B and C. Factored loads P1 and P2 areacting on joints D and E, respectively, towards the negative y-direction. 1. Calculate the stress of member CE, indicate tension or compression. Answer: 23.61 MPa Tension2. Calculate the stress of member AD, indicate tension or compression. Answer: 21.01 MPa Compression3. Calculate the stress of member CD, indicate tension or compression. Answer: 11.03 MPa Tensionarrow_forwardCORRECT ANSWER AND COMPLETE FBD ONLY. I PREFER HANDWRITTEN BUT ITS OKAY IF NOT. I WILL UPVOTE 3. The frame has pin supports at A and E, subject to a wind load. Treat joint C to be an internal hinge. Given:Dimensions, H1 = 3.0 m; H2 = 4.5 m; L = 10.0 mWind loads, wWL (AB) = 4.8 kN/m; wWL (BC) = 3.9 kN/m; wWL (CD) = 1.5 kN/m; wWL (DE) = 1.2 kN/mMembers are made of A36 steel Wide Flange Section with the following properties:Area, A = 64000 mm2Depth, d = 762 mmFlange width, bf = 371 mmThickness of web, tw = 32 mmThickness of flange, tf = 57.9 mmMoment of inertia about x-axis, Ix = 6080 x 106 mm4The wide flange is oriented so that the bending is about the x-axis1. Calculate the stress in member AB, due to the axial load it carries, indicate if tension or compression.Answer: 0.0476 MPa Tension2. Calculate the stress in member DE, due to the axial load it carries, indicate if tension or compression.Answer: 0.2351 MPa Compression3. Calculate the maximum bending stress at B. Answer: 4.282 MPaarrow_forward
- 32 mm 32 mm b' c' C 32 mm 32 mm b PROBLEM 6.41 a The extruded beam shown has a uniform wall thickness of 3 mm. Knowing that the vertical shear in the beam is 9 kN, determine the shearing stress at each of the five points indicated.arrow_forwardIn a structural reliability problem, the resistance (capacity) R and load effect (demand) S random variables associated with a failure mode of the structure of interest are normally distributed and statistically independent with the following probability distribution parameters (or statistics) in consistent units: MR = 12, σR = 3 μs = 5, σs = 2 (a) Determine the exact probability of failure pF ·arrow_forwardThe resistance R and load effect S for a given failure mode are statistically independent random variables with marginal PDF's 1 fR (r) = 0≤r≤100 100' fs(s)=0.05e-0.05s (a) Determine the probability of failure by computing the probability content of the failure domain defined as {rarrow_forwardPlease solve this problem as soon as possible My ID# 016948724arrow_forwardThe gears shown in the figure have a diametral pitch of 2 teeth per inch and a 20° pressure angle. The pinion rotates at 1800 rev/min clockwise and transmits 200 hp through the idler pair to gear 5 on shaft c. What forces do gears 3 and 4 transmit to the idler shaft? TS I y 18T 32T This a 12 x 18T C 48T 5arrow_forwardQuestion 1. Draw 3 teeth for the following pinion and gear respectively. The teeth should be drawn near the pressure line so that the teeth from the pinion should mesh those of the gear. Drawing scale (1:1). Either a precise hand drawing or CAD drawing is acceptable. Draw all the trajectories of the involute lines and the circles. Specification: 18tooth pinion and 30tooth gear. Diameter pitch=P=6 teeth /inch. Pressure angle:20°, 1/P for addendum (a) and 1.25/P for dedendum (b). For fillet, c=b-a.arrow_forward5. The figure shows a gear train. There is no friction at the bearings except for the gear tooth forces. The material of the milled gears is steel having a Brinell hardness of 170. The input shaft speed (n2) is 800 rpm. The face width and the contact angle for all gears are 1 in and 20° respectively. In this gear set, the endurance limit (Se) is 15 kpsi and nd (design factor) is 2. (a) Find the revolution speed of gear 5. (b) Determine whether each gear satisfies the design factor of 2.0 for bending fatigue. (c) Determine whether each gear satisfies the design factor of 2.0 for surface fatigue (contact stress). (d) According to the computation results of the questions (b) and (c), explain the possible failure mechanisms for each gear. N4=28 800rpm N₁=43 N5=34 N₂=14 P(diameteral pitch)=8 for all gears Coupled to 2.5hp motorarrow_forward1. The rotating steel shaft is simply supported by bearings at points of B and C, and is driven by a spur gear at D, which has a 6-in pitch diameter. The force F from the drive gear acts at a pressure angle of 20°. The shaft transmits a torque to point A of TA =3000 lbĘ in. The shaft is machined from steel with Sy=60kpsi and Sut=80 kpsi. (1) Draw a shear force diagram and a bending moment diagram by F. According to your analysis, where is the point of interest to evaluate the safety factor among A, B, C, and D? Describe the reason. (Hint: To find F, the torque Tд is generated by the tangential force of F (i.e. Ftangential-Fcos20°) When n=2.5, K=1.8, and K₁ =1.3, determine the diameter of the shaft based on (2) static analysis using DE theory (note that fatigue stress concentration factors need to be used for this question because the loading condition is fatigue) and (3) a fatigue analysis using modified Goodman. Note) A standard diameter is not required for the questions. 10 in Darrow_forward3 N2=28 P(diametral pitch)=8 for all gears Coupled to 25 hp motor N3=34 Full depth spur gears with pressure angle=20° N₂=2000 rpm (1) Compute the circular pitch, the center-to-center distance, and base circle radii. (2) Draw the free body diagram of gear 3 and show all the forces and the torque. (3) In mounting gears, the center-to-center distance was reduced by 0.1 inch. Calculate the new values of center-to-center distance, pressure angle, base circle radii, and pitch circle diameters. (4)What is the new tangential and radial forces for gear 3? (5) Under the new center to center distance, is the contact ratio (mc) increasing or decreasing?arrow_forwardarrow_back_iosSEE MORE QUESTIONSarrow_forward_ios
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