
Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 22, Problem 7RQ
Why is toughness important for cutting-tool materials?
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Chapter 22 Solutions
Manufacturing Engineering & Technology
Ch. 22 - What are the major properties required of...Ch. 22 - What is the composition of a typical carbide tool?Ch. 22 - Why were cutting-tool inserts developed?Ch. 22 - Why are some tools coated? What are the common...Ch. 22 - Explain the applications and limitations of...Ch. 22 - List the major functions of cutting fluids.Ch. 22 - Why is toughness important for cutting-tool...Ch. 22 - Is the elastic modulus important for cutting-tool...Ch. 22 - Explain how cutting fluids penetrate the toolchip...Ch. 22 - List the methods by which cutting fluids are...
Ch. 22 - Describe the advantages and limitations of (a)...Ch. 22 - What is a cermet? What are its advantages?Ch. 22 - Explain the difference between M-series and...Ch. 22 - Why is cBN generally preferred over diamond for...Ch. 22 - What are the advantages to dry machining?Ch. 22 - Explain why so many different types of...Ch. 22 - Which tool-material properties are suitable for...Ch. 22 - Describe the reasons for and advantages of coating...Ch. 22 - Make a list of the alloying elements used in...Ch. 22 - As stated in Section 22.1, tool materials can have...Ch. 22 - Explain the economic impact of the trend shown in...Ch. 22 - Why does temperature have such an important effect...Ch. 22 - Ceramic and cermet cutting tools have certain...Ch. 22 - What precautions would you take in machining with...Ch. 22 - Can cutting fluids have any adverse effects in...Ch. 22 - Describe the trends you observe in Table 22.2.Ch. 22 - Why are chemical stability and inertness important...Ch. 22 - Titanium-nitride coatings on tools reduce the...Ch. 22 - Describe the necessary conditions for optimal...Ch. 22 - Negative rake angles generally are preferred for...Ch. 22 - Do you think that there is a relationship between...Ch. 22 - Make a survey of the technical literature, and...Ch. 22 - In Table 22.1, the last two properties listed...Ch. 22 - It has been stated that titanium-nitride coatings...Ch. 22 - Note in Fig. 22.1 that all tool materials,...Ch. 22 - Referring to Table 22.1, state which tool...Ch. 22 - Which of the properties listed in Table 22.1 is,...Ch. 22 - If a drill bit is intended only for woodworking...Ch. 22 - What are the consequences of a coating on a tool...Ch. 22 - Discuss the relative advantages and limitations of...Ch. 22 - Emulsion cutting fluids typically consist of 95%...Ch. 22 - List and explain the considerations involved in...Ch. 22 - Review the contents of Table 22.1. Plot several...Ch. 22 - Obtain data on the thermal properties of various...Ch. 22 - The first column in Table 22.2 shows 10 properties...Ch. 22 - Describe in detail your thoughts regarding the...Ch. 22 - One of the principal concerns with coolants is...Ch. 22 - How would you go about measuring the effectiveness...Ch. 22 - There are several types of cutting-tool materials...Ch. 22 - Assume that you are in charge of a laboratory for...Ch. 22 - Tool life could be greatly increased if an...Ch. 22 - List the concerns you would have if you needed to...
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- A 10-kg box is pulled along P,Na rough surface by a force P, as shown in thefigure. The pulling force linearly increaseswith time, while the particle is motionless att = 0s untilit reaches a maximum force of100 Nattimet = 4s. If the ground has staticand kinetic friction coefficients of u, = 0.6 andHU, = 0.4 respectively, determine the velocityof the A 1 0 - kg box is pulled along P , N a rough surface by a force P , as shown in the figure. The pulling force linearly increases with time, while the particle is motionless at t = 0 s untilit reaches a maximum force of 1 0 0 Nattimet = 4 s . If the ground has static and kinetic friction coefficients of u , = 0 . 6 and HU , = 0 . 4 respectively, determine the velocity of the particle att = 4 s .arrow_forwardCalculate the speed of the driven member with the following conditions: Diameter of the motor pulley: 4 in Diameter of the driven pulley: 12 in Speed of the motor pulley: 1800 rpmarrow_forward4. In the figure, shaft A made of AISI 1010 hot-rolled steel, is welded to a fixed support and is subjected to loading by equal and opposite Forces F via shaft B. Stress concentration factors K₁ (1.7) and Kts (1.6) are induced by the 3mm fillet. Notch sensitivities are q₁=0.9 and qts=1. The length of shaft A from the fixed support to the connection at shaft B is 1m. The load F cycles from 0.5 to 2kN and a static load P is 100N. For shaft A, find the factor of safety (for infinite life) using the modified Goodman fatigue failure criterion. 3 mm fillet Shaft A 20 mm 25 mm Shaft B 25 mmarrow_forward
- Please sovle this for me and please don't use aiarrow_forwardPlease sovle this for me and please don't use aiarrow_forward3. The cold-drawn AISI 1040 steel bar shown in the figure is subjected to a completely reversed axial load fluctuating between 28 kN in compression to 28 kN in tension. Estimate the fatigue factor of safety based on achieving infinite life (using Goodman line) and the yielding factor of safety. If infinite life is not predicted, estimate the number of cycles to failure. 25 mm + 6-mm D. 10 mmarrow_forward
- CORRECT AND DETAILED SOLUTION WITH FBD ONLY. I WILL UPVOTE 1. The truss shown is supported by hinge at A and cable at E.Given: H = 4m, S = 1.5 m, α = 75⁰, θ = 33⁰.Allowable tensile stress in cable = 64 MPa.Allowable compressive stress in all members = 120 MPaAllowable tensile stress in all members = 180 MPa1.Calculate the maximum permissible P, in kN, if the diameter of the cable is 20 mm.2.If P = 40 kN, calculate the required area (mm2) of member BC.3. If members have solid square section, with dimension 15 mm, calculate the maximum permissible P (kN) based on the allowable strength of member HI.ANSWERS: (1) 45.6 kN; (2) 83.71 mm2; (3) 171.76 kNarrow_forwardCORRECT AND DETAILED SOLUTION WITH FBD ONLY. I WILL UPVOTE 2: A wire 4 meters long is stretched horizontally between points 4 meters apart. The wire is 25 mm2 in cross-section with a modulus of elasticity of 200 GPa. A load W placed at the center of the wire produces a sag Δ.1.Calculate the tension (N) in the wire if sag Δ = 30 mm.2.Calculate the magnitude of W, in N, if sag Δ = 54.3 mm.3. If W is 60 N, what is the sag (in mm)?ANSWERS: (1) 562 N, (2) 100 N, (3) 45.8 Narrow_forwardCORRECT AND DETAILED SOLUTION WITH FBD ONLY. I WILL UPVOTE 4 : A cable and pulley system at D is used to bring a 230-kg pole (ACB) to a vertical position as shown. The cable has tensile force T and is attached at C. The length of the pole is 6.0 m, the outer diameter is d = 140 mm, and the wall thickness t = 12 mm. The pole pivots about a pin at A. The allowable shear stress in the pin is 60 MPa and the allowable bearing stress is 90 MPa. The diameter of the cable is 8 mm.1.Find the minimum diameter (mm) of the pin at A to support the weight of the pole in the position shown.2.Calculate the elongation (mm) of the cable CD.3.Calculate the vertical displacement of point C, in mm.ANSWERS: (1) 6 mm, (2) 1.186 mm, (3) 1.337 mm--arrow_forward
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