Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 22, Problem 25QLP
Can cutting fluids have any adverse effects in machining? If so, what are they?
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Chapter 22 Solutions
Manufacturing Engineering & Technology
Ch. 22 - What are the major properties required of...Ch. 22 - What is the composition of a typical carbide tool?Ch. 22 - Why were cutting-tool inserts developed?Ch. 22 - Why are some tools coated? What are the common...Ch. 22 - Explain the applications and limitations of...Ch. 22 - List the major functions of cutting fluids.Ch. 22 - Why is toughness important for cutting-tool...Ch. 22 - Is the elastic modulus important for cutting-tool...Ch. 22 - Explain how cutting fluids penetrate the toolchip...Ch. 22 - List the methods by which cutting fluids are...
Ch. 22 - Describe the advantages and limitations of (a)...Ch. 22 - What is a cermet? What are its advantages?Ch. 22 - Explain the difference between M-series and...Ch. 22 - Why is cBN generally preferred over diamond for...Ch. 22 - What are the advantages to dry machining?Ch. 22 - Explain why so many different types of...Ch. 22 - Which tool-material properties are suitable for...Ch. 22 - Describe the reasons for and advantages of coating...Ch. 22 - Make a list of the alloying elements used in...Ch. 22 - As stated in Section 22.1, tool materials can have...Ch. 22 - Explain the economic impact of the trend shown in...Ch. 22 - Why does temperature have such an important effect...Ch. 22 - Ceramic and cermet cutting tools have certain...Ch. 22 - What precautions would you take in machining with...Ch. 22 - Can cutting fluids have any adverse effects in...Ch. 22 - Describe the trends you observe in Table 22.2.Ch. 22 - Why are chemical stability and inertness important...Ch. 22 - Titanium-nitride coatings on tools reduce the...Ch. 22 - Describe the necessary conditions for optimal...Ch. 22 - Negative rake angles generally are preferred for...Ch. 22 - Do you think that there is a relationship between...Ch. 22 - Make a survey of the technical literature, and...Ch. 22 - In Table 22.1, the last two properties listed...Ch. 22 - It has been stated that titanium-nitride coatings...Ch. 22 - Note in Fig. 22.1 that all tool materials,...Ch. 22 - Referring to Table 22.1, state which tool...Ch. 22 - Which of the properties listed in Table 22.1 is,...Ch. 22 - If a drill bit is intended only for woodworking...Ch. 22 - What are the consequences of a coating on a tool...Ch. 22 - Discuss the relative advantages and limitations of...Ch. 22 - Emulsion cutting fluids typically consist of 95%...Ch. 22 - List and explain the considerations involved in...Ch. 22 - Review the contents of Table 22.1. Plot several...Ch. 22 - Obtain data on the thermal properties of various...Ch. 22 - The first column in Table 22.2 shows 10 properties...Ch. 22 - Describe in detail your thoughts regarding the...Ch. 22 - One of the principal concerns with coolants is...Ch. 22 - How would you go about measuring the effectiveness...Ch. 22 - There are several types of cutting-tool materials...Ch. 22 - Assume that you are in charge of a laboratory for...Ch. 22 - Tool life could be greatly increased if an...Ch. 22 - List the concerns you would have if you needed to...
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- Four-bar linkage mechanism, AB=40mm, BC=60mm, CD=70mm, AD=80mm, =60°, w1=10rad/s. Determine the direction and magnitude of w3 using relative motion graphical method. A B 2 3 77777 477777arrow_forwardFour-bar linkage mechanism, AB=40mm, BC=60mm, CD=70mm, AD=80mm, =60°, w1=10rad/s. Determine the direction and magnitude of w3 using relative motion graphical method. A B 2 3 77777 477777arrow_forwardThe evaporator of a vapor compression refrigeration cycle utilizing R-123 as the refrigerant isbeing used to chill water. The evaporator is a shell and tube heat exchanger with the water flowingthrough the tubes. The water enters the heat exchanger at a temperature of 54°F. The approachtemperature difference of the evaporator is 3°R. The evaporating pressure of the refrigeration cycleis 4.8 psia and the condensing pressure is 75 psia. The refrigerant is flowing through the cycle witha flow rate of 18,000 lbm/hr. The R-123 leaves the evaporator as a saturated vapor and leaves thecondenser as a saturated liquid. Determine the following:a. The outlet temperature of the chilled waterb. The volumetric flow rate of the chilled water (gpm)c. The UA product of the evaporator (Btu/h-°F)d. The heat transfer rate between the refrigerant and the water (tons)arrow_forward
- (Read image) (Answer given)arrow_forwardProblem (17): water flowing in an open channel of a rectangular cross-section with width (b) transitions from a mild slope to a steep slope (i.e., from subcritical to supercritical flow) with normal water depths of (y₁) and (y2), respectively. Given the values of y₁ [m], y₂ [m], and b [m], calculate the discharge in the channel (Q) in [Lit/s]. Givens: y1 = 4.112 m y2 = 0.387 m b = 0.942 m Answers: ( 1 ) 1880.186 lit/s ( 2 ) 4042.945 lit/s ( 3 ) 2553.11 lit/s ( 4 ) 3130.448 lit/sarrow_forwardProblem (14): A pump is being used to lift water from an underground tank through a pipe of diameter (d) at discharge (Q). The total head loss until the pump entrance can be calculated as (h₁ = K[V²/2g]), h where (V) is the flow velocity in the pipe. The elevation difference between the pump and tank surface is (h). Given the values of h [cm], d [cm], and K [-], calculate the maximum discharge Q [Lit/s] beyond which cavitation would take place at the pump entrance. Assume Turbulent flow conditions. Givens: h = 120.31 cm d = 14.455 cm K = 8.976 Q Answers: (1) 94.917 lit/s (2) 49.048 lit/s ( 3 ) 80.722 lit/s 68.588 lit/s 4arrow_forward
- Problem (13): A pump is being used to lift water from the bottom tank to the top tank in a galvanized iron pipe at a discharge (Q). The length and diameter of the pipe section from the bottom tank to the pump are (L₁) and (d₁), respectively. The length and diameter of the pipe section from the pump to the top tank are (L2) and (d2), respectively. Given the values of Q [L/s], L₁ [m], d₁ [m], L₂ [m], d₂ [m], calculate total head loss due to friction (i.e., major loss) in the pipe (hmajor-loss) in [cm]. Givens: L₁,d₁ Pump L₂,d2 오 0.533 lit/s L1 = 6920.729 m d1 = 1.065 m L2 = 70.946 m d2 0.072 m Answers: (1) 3.069 cm (2) 3.914 cm ( 3 ) 2.519 cm ( 4 ) 1.855 cm TABLE 8.1 Equivalent Roughness for New Pipes Pipe Riveted steel Concrete Wood stave Cast iron Galvanized iron Equivalent Roughness, & Feet Millimeters 0.003-0.03 0.9-9.0 0.001-0.01 0.3-3.0 0.0006-0.003 0.18-0.9 0.00085 0.26 0.0005 0.15 0.045 0.000005 0.0015 0.0 (smooth) 0.0 (smooth) Commercial steel or wrought iron 0.00015 Drawn…arrow_forwardThe flow rate is 12.275 Liters/s and the diameter is 6.266 cm.arrow_forwardAn experimental setup is being built to study the flow in a large water main (i.e., a large pipe). The water main is expected to convey a discharge (Qp). The experimental tube will be built at a length scale of 1/20 of the actual water main. After building the experimental setup, the pressure drop per unit length in the model tube (APm/Lm) is measured. Problem (20): Given the value of APm/Lm [kPa/m], and assuming pressure coefficient similitude, calculate the drop in the pressure per unit length of the water main (APP/Lp) in [Pa/m]. Givens: AP M/L m = 590.637 kPa/m meen Answers: ( 1 ) 59.369 Pa/m ( 2 ) 73.83 Pa/m (3) 95.443 Pa/m ( 4 ) 44.444 Pa/m *******arrow_forward
- Find the reaction force in y if Ain = 0.169 m^2, Aout = 0.143 m^2, p_in = 0.552 atm, Q = 0.367 m^3/s, α = 31.72 degrees. The pipe is flat on the ground so do not factor in weight of the pipe and fluid.arrow_forwardFind the reaction force in x if Ain = 0.301 m^2, Aout = 0.177 m^2, p_in = 1.338 atm, Q = 0.669 m^3/s, and α = 37.183 degreesarrow_forwardProblem 5: Three-Force Equilibrium A structural connection at point O is in equilibrium under the action of three forces. • • . Member A applies a force of 9 kN vertically upward along the y-axis. Member B applies an unknown force F at the angle shown. Member C applies an unknown force T along its length at an angle shown. Determine the magnitudes of forces F and T required for equilibrium, assuming 0 = 90° y 9 kN Aarrow_forward
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