Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 22, Problem 4RQ
Why are some tools coated? What are the common coating materials?
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Students have asked these similar questions
The link lengths and the value of 2 and offset for some fourbar crank-slide linkages are defined
in Table 1. The linkage configuration and terminology are shown in Figure 1. For the rows
assigned, find
(a) all possible solutions for angle & and slider position d by vector loop method.
(b) the transmission angle corresponding to angle 03. (Hint: Treat the vector R4 as virtual rocker)
Show your work in details: vector loop, vector equations, solution procedure.
Table 1
Row
Link 2
Link 3
Offset
Ө
a
1.4
4
1
45°
b
3
8
2
-30°
C
5
20
-5
225°
03
slider axis
B
X
offset
Link 2
A
R3
Link 3
R4
04
R2
02
R1
d
Figure 1.
X
4. Two links made of heat treated 6061 aluminum (Sy = 276 MPa, Sys = 160 MPa) are pinned
together using a steel dowel pin (Sy = 1398 MPa, Sys = 806 MPa) as shown below. The
links are to support a load P with a factor of safety of at least 2.0. Determine if the link will
fail first by tearout, direct shear of the pin, bearing stress on the link, or tensile stress at
section AA. (Hint: find the load P for each case and choose the case that gives the smallest
load.)
P
8 mm
P
8 mm
¡+A
3 mm
→A
10 mm
P
1. For a feature other than a sphere, circularity is where:
A. The axis is a straight line
B. The modifier is specified with a size dimension
C. All points of the surface intersected by any plane
perpendicular to an axis or spine (curved line) are
equidistant from that axis or spine
D. All points of the surface intersected by any plane
passing through a common center are equidistant
from that center
2. What type of variation is limited by a circularity toler-
ance zone?
A. Ovality
B. Tapering
C. Bending
D. Warping
3. How does the Rule #1 boundary affect the application
of a circularity tolerance?
A. The modifier must be used.
B. The feature control frame must be placed next to
the size dimension.
C. The circularity tolerance value must be less than
the limits of size tolerance.
D. Circularity cannot be applied where a Rule #1
boundary exists.
4. A circularity tolerance may use a
modifier.
A. Ø
B. F
C. M
D. ℗
5. A real-world application for a circularity tolerance is:
A. Assembly (i.e.,…
Chapter 22 Solutions
Manufacturing Engineering & Technology
Ch. 22 - What are the major properties required of...Ch. 22 - What is the composition of a typical carbide tool?Ch. 22 - Why were cutting-tool inserts developed?Ch. 22 - Why are some tools coated? What are the common...Ch. 22 - Explain the applications and limitations of...Ch. 22 - List the major functions of cutting fluids.Ch. 22 - Why is toughness important for cutting-tool...Ch. 22 - Is the elastic modulus important for cutting-tool...Ch. 22 - Explain how cutting fluids penetrate the toolchip...Ch. 22 - List the methods by which cutting fluids are...
Ch. 22 - Describe the advantages and limitations of (a)...Ch. 22 - What is a cermet? What are its advantages?Ch. 22 - Explain the difference between M-series and...Ch. 22 - Why is cBN generally preferred over diamond for...Ch. 22 - What are the advantages to dry machining?Ch. 22 - Explain why so many different types of...Ch. 22 - Which tool-material properties are suitable for...Ch. 22 - Describe the reasons for and advantages of coating...Ch. 22 - Make a list of the alloying elements used in...Ch. 22 - As stated in Section 22.1, tool materials can have...Ch. 22 - Explain the economic impact of the trend shown in...Ch. 22 - Why does temperature have such an important effect...Ch. 22 - Ceramic and cermet cutting tools have certain...Ch. 22 - What precautions would you take in machining with...Ch. 22 - Can cutting fluids have any adverse effects in...Ch. 22 - Describe the trends you observe in Table 22.2.Ch. 22 - Why are chemical stability and inertness important...Ch. 22 - Titanium-nitride coatings on tools reduce the...Ch. 22 - Describe the necessary conditions for optimal...Ch. 22 - Negative rake angles generally are preferred for...Ch. 22 - Do you think that there is a relationship between...Ch. 22 - Make a survey of the technical literature, and...Ch. 22 - In Table 22.1, the last two properties listed...Ch. 22 - It has been stated that titanium-nitride coatings...Ch. 22 - Note in Fig. 22.1 that all tool materials,...Ch. 22 - Referring to Table 22.1, state which tool...Ch. 22 - Which of the properties listed in Table 22.1 is,...Ch. 22 - If a drill bit is intended only for woodworking...Ch. 22 - What are the consequences of a coating on a tool...Ch. 22 - Discuss the relative advantages and limitations of...Ch. 22 - Emulsion cutting fluids typically consist of 95%...Ch. 22 - List and explain the considerations involved in...Ch. 22 - Review the contents of Table 22.1. Plot several...Ch. 22 - Obtain data on the thermal properties of various...Ch. 22 - The first column in Table 22.2 shows 10 properties...Ch. 22 - Describe in detail your thoughts regarding the...Ch. 22 - One of the principal concerns with coolants is...Ch. 22 - How would you go about measuring the effectiveness...Ch. 22 - There are several types of cutting-tool materials...Ch. 22 - Assume that you are in charge of a laboratory for...Ch. 22 - Tool life could be greatly increased if an...Ch. 22 - List the concerns you would have if you needed to...
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- 3. A steel bar is pinned to a vertical support column by a 10 mm diameter hardened dowel pin, Figure 1. For P = 7500 N, find: a. the shear stress in the pin, b. the direct bearing stress on the hole in the bar, c. the minimum value of d to prevent tearout failure if the steel bar has a shear strength of 175 MPa. support column pin bar thickness of bar = 8 mm h d 150 mmarrow_forwardA press that delivers 115 strokes per minute, each stroke providing a force of 7826 N throughout a distance of 18 mm. The press efficiency is 90% and is driven by a 1749-rpm motor. Determine average torque that must be provided by the motor in the units of N-m.arrow_forward·3) find the force (P) for the figures (1) and (2) 15cm 10cm 15 h=10mm h2=6mm // Call = 90 N/2 P Agate Fig (i) Ans: 1)P=112614N 2) P=1956.5 N 25cm 25 cm الفترة أو الحجم تمر بالتي عثر اكو تورشن (ک Fig (2) h₁ = 10mm 42=6mm Cmarrow_forward
- 3. A steam power plant has an average monthly net power delivery of 740 MW over the course of a year. This power delivery is accomplished by burning coal in the boiler. The coal has a heating value of 9150 Btu/lbm. The cost of the coal is $14.20/ton. The overall thermal efficiency of the plant is, nth = Wnet Qboiler = 0.26 = 26% Determine the annual cost of the coal required to deliver the given average monthly power.arrow_forward47 14 16 12 34 10 12 12 33arrow_forward= The forces F₁ = 590 lb, F₂ = 380 lb, F3 = 240 lb and F 330 lb. Determine the forces in each member of the truss. Use positive values to indicate tension and negative values to indicate compression. a a a D b F₁ A 000 B. 779977 F₂V H G E F4 b BY NC SA 2013 Michael Swanbom Values for dimensions on the figure are given in the following table. Note the figure may not be to scale. Variable Value a 6 ft b 10.1 ft The force in member AB is lb. The force in member AH is lb. The force in member GH is lb. The force in member BH is lb. The force in member BC is lb. The force in member BG is lb. The force in member EG is lb. The force in member CD is lb. The force in member DE is lb. The force in member CE is lb. The force in member CG is lb.arrow_forward
- Multiple Choice Circle the best answer to each statement. 1. Which type of surface deviation is controlled by a cy- lindricity tolerance but not by a circularity tolerance? A. B. C. Ovality Taper Lobing D. None of the above 2. When verifying a cylindricity tolerance, the inspec- tion method must be able to collect a set of points and determine the: A. Distance between two coaxial cylinders that con- tain the set of points B. Cylinder that circumscribes the set of points C. Cylinder that inscribes the set of points D. Distance between two coaxial circles that contain the set of points 3. Where Rule #1 applies to a cylindrical regular feature of size, the tolerance value of a cylindricity tolerance applied to the feature of size must be tolerance. A. Less than B. Equal to C. Greater than D. None of the above the size 4. Which of the following modifiers may be applied with a cylindricity tolerance? A. M B. C. ℗ D. Ø 5. Which geometric tolerance can provide an indirect cylindricity…arrow_forwardThe beam AB is attached to the wall in the xz plane by a fixed support at A. A force of F = (−129î + 69.0ĵ + 3591) N is applied to the end of the beam at B. The weight of the beam can be modeled with a uniform distributed load of intensity w = 85.0 N/m acting in the negative z direction along its entire length. Find the support reactions at A. Z с A b a B F y Cc 10 BY NC SA 2016 Eric Davishahl X Values for dimensions on the figure are given in the following. table. Note the figure may not be to scale. Variable Value a 5.60 m b 5.00 m C 3.70 m A II = MA = ( m 2.> ~.> + + k) N k) N-arrow_forwardneed help?arrow_forward
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