DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Chapter 18, Problem 4RQ
To determine
The common bulk deformation processes.
The common sheet forming operation.
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Chapter 18 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 18 - Briefly describe the evolution of forming...Ch. 18 - What are some of the possible means of classifying...Ch. 18 - How are bulk deformation processes different from...Ch. 18 - Prob. 4RQCh. 18 - Prob. 5RQCh. 18 - Prob. 6RQCh. 18 - Prob. 7RQCh. 18 - Why is it undesirable to minimize friction between...Ch. 18 - Prob. 9RQCh. 18 - Prob. 10RQ
Ch. 18 - Prob. 11RQCh. 18 - Prob. 12RQCh. 18 - Prob. 13RQCh. 18 - Prob. 14RQCh. 18 - Why is foil almost always rolled on a cluster...Ch. 18 - Prob. 16RQCh. 18 - Prob. 17RQCh. 18 - Prob. 18RQCh. 18 - Prob. 19RQCh. 18 - Explain how hot�rolled products can have...Ch. 18 - What is mill scale, and how can it be removed?Ch. 18 - Discuss the problems in producing uniform...Ch. 18 - Prob. 23RQCh. 18 - How might the addition of horizontal tensions act...Ch. 18 - What are some other techniques to reduce roll...Ch. 18 - What is thermomechanical processing, and what are...Ch. 18 - Provide a concise description of the forging...Ch. 18 - What are some of the types of flow that can occur...Ch. 18 - Prob. 29RQCh. 18 - Prob. 30RQCh. 18 - Prob. 31RQCh. 18 - Prob. 32RQCh. 18 - Prob. 33RQCh. 18 - Prob. 34RQCh. 18 - Prob. 35RQCh. 18 - Prob. 36RQCh. 18 - Prob. 37RQCh. 18 - Prob. 38RQCh. 18 - Prob. 39RQCh. 18 - Describe some of the primary differences among...Ch. 18 - What are some common examples of impression�die...Ch. 18 - What are some of the significant requirements of...Ch. 18 - Why are different tolerances usually applied to...Ch. 18 - What are some of the roles played by lubricants in...Ch. 18 - What are some of the attractive features of...Ch. 18 - What types of product geometry can be produced by...Ch. 18 - What is upset forging?Ch. 18 - What are some of the typical products produced by...Ch. 18 - What types of products can be produced by...Ch. 18 - What are some of the attractive features of...Ch. 18 - How does roll forging differ from a conventional...Ch. 18 - Describe the swaging process.Ch. 18 - What kind of products are produced by swaging?Ch. 18 - How can the swaging process impart different sizes...Ch. 18 - What are some possible objectives of...Ch. 18 - Provide a concise definition of extrusion.Ch. 18 - What metals can be shaped by extrusion?Ch. 18 - What are some of the attractive features of the...Ch. 18 - What is the primary shape limitation of the...Ch. 18 - What is the primary benefit of indirect extrusion?Ch. 18 - What are some temperature considerations in hot...Ch. 18 - Why might lubricant selection be more critical in...Ch. 18 - What are some possible causes of surface cracks in...Ch. 18 - How might tubular products be made by extrusion?Ch. 18 - What types of products are made using a...Ch. 18 - Why can lubricants not be used in spider�mandrel...Ch. 18 - What are some of the attractive features of...Ch. 18 - What are some unique concerns and limitations of...Ch. 18 - What is the unique capability provided by...Ch. 18 - How is the feedstock pushed through the die in...Ch. 18 - Describe the Conform process of continuous...Ch. 18 - What types of feedstock can be used in continuous...Ch. 18 - How is wire, rod, and tube drawing different from...Ch. 18 - Why are rods generally drawn on draw benches,...Ch. 18 - Why is the reduction in area significantly...Ch. 18 - What is the difference between tube drawing and...Ch. 18 - For what types of products might a floating plug...Ch. 18 - What are some of the benefits of cold drawing of...Ch. 18 - What types of materials are used for...Ch. 18 - What is the benefit of a tandem wire drawing...Ch. 18 - What is cold forming?Ch. 18 - What types of products are produced by cold...Ch. 18 - What is impact extrusion and what variations...Ch. 18 - If a product contains a large�diameter head and...Ch. 18 - What are some of the attractive properties or...Ch. 18 - What process can be used to produce seamless pipe...Ch. 18 - What type of products can be made by the...Ch. 18 - What types of rivets can be used when there is...Ch. 18 - How is coining different from a process known as...Ch. 18 - Why might hubbing be an attractive way to produce...Ch. 18 - How might a peening operation increase the...Ch. 18 - What is burnishing?Ch. 18 - Prob. 1PCh. 18 - Consider the extrusion of a cylindrical billet,...Ch. 18 - The force required to compress a cylindrical solid...Ch. 18 - Prob. 4PCh. 18 - Prob. 5PCh. 18 - Prob. 6PCh. 18 - Prob. 7PCh. 18 - Prob. 8PCh. 18 - Based on the size, shape, and desired precision,...Ch. 18 - What types of engineering materials might be able...Ch. 18 - For each of the shape generation methods in part...Ch. 18 - Which of the combinations of part 4 do you feel...Ch. 18 - For this system, outline the specific steps that...Ch. 18 - For your proposed solution, would any additional...
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- Both extrusion and bar drawing processes can be used to reduce the cross section. What can be the basic differences between extrusion and bar drawing processes? Also discuss briefly why must the drawing stress never exceed the yield strength of the work metal?arrow_forwardWhat are the Linear distributed loadings and how does it produce reluctant force?arrow_forwardChapter 18: (USCS units) Aluminium rod stick with a starting diameter = 0.50 in 5) is drawn through a draw die with an entrance angle = 13°. The final diameter of the rod is = 0.375 in. The metal has a strength coefficient = 25,000 lb/in?. and a strain-hardening exponent = 0.20. Coefficient of friction at the work-die interface = 0.1. Determine the (a) area reduction, (b) draw force for the operation, and (c) horsepower o perform the operation if the exit velocity of the stock = 5 ft/sec.arrow_forward
- What is sheet metal working process and its parameters? Diagrams?arrow_forwardWhy the cupping test may not predict well the formability of sheet metals in actual forming processes? Cupping test uses square or rectangular specimens only. Strain in some forming operations is not axi-symmetric. Cupping test is mainly for compression Stress is rarely uni-directional in sheet metal forming.arrow_forward3XPL@!N THE PROCESS @ND PROVIDE EXAMPLES FORMING OPERATIONS 1. Forging is mechanically working or deforming a single piece of a usually hot metal; this may be accomplished by the application of successive blows or by continuous squeezing. 2. Rolling, the most widely used deformation process, consists of passing a piece of metal between two rolls; a reduction in thickness results from compressive stresses exerted by the rolls. 3. Extrusion, a bar of metal is forced through a die orifice by a compressive force that is applied to a ram; the extruded piece that emerges has the desired shape and a reduced cross-sectional area. 4. Drawing is the pulling of a metal piece through a die having a tapered bore by means of a tensile force that is applied on the exit side.arrow_forward
- Which three of the following are basic bulk deformation processes in metal forming: forging bar drawing extrusion stamping blanking deep drawingarrow_forwardHomework: In hot rolling process, the following data was collected: N=20rpm, R=20cm, to=40mm, tF35mm, C=415MPA, m=0.02, w=60c one pass rolling. Find Froll, T and Power.arrow_forwardQUESTION 3 Extrusion and drawing have numerous application in manufacturing continuous as well as discrete products from a wide variety of metals and alloys. There are three types of extrusion. Please describe and draw the schematic illustration to represent each of them. Question 4 Selection of die in forging process is very important in order to control the quality of the product. List four general requirements for die material.arrow_forward
- Please Identify the correct answer along with concise reasoning( Step-by-step is preferred) on why the selected option is the right answer. Please also explain concisely why the remaining options are incorrect. I'll rate for the response positively if the answer is correct. Thx!arrow_forwardManufacturing processes question.arrow_forwardManufacturingarrow_forward
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