DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 18, Problem 89RQ
How is coining different from a process known as embossing?
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QUESTION 2
A material is required for a new product with fixed
geometry that will be shaped by moulding. The
product should be cheap to make, easily recycled
and needs reasonable strength. What type of
material would you choose for the product and
why?
For the toolbar, press ALT+F10 (PC) or
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There are several ways of shaping plate or sheet glass. Name and briefly describe one of them.
Please Identify the correct answer along with concise reasoning( Step-by-step is preferred) on why the selected option is the right answer.
Please also explain concisely why the remaining options are incorrect.
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Chapter 18 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 18 - Briefly describe the evolution of forming...Ch. 18 - What are some of the possible means of classifying...Ch. 18 - How are bulk deformation processes different from...Ch. 18 - Prob. 4RQCh. 18 - Prob. 5RQCh. 18 - Prob. 6RQCh. 18 - Prob. 7RQCh. 18 - Why is it undesirable to minimize friction between...Ch. 18 - Prob. 9RQCh. 18 - Prob. 10RQ
Ch. 18 - Prob. 11RQCh. 18 - Prob. 12RQCh. 18 - Prob. 13RQCh. 18 - Prob. 14RQCh. 18 - Why is foil almost always rolled on a cluster...Ch. 18 - Prob. 16RQCh. 18 - Prob. 17RQCh. 18 - Prob. 18RQCh. 18 - Prob. 19RQCh. 18 - Explain how hot�rolled products can have...Ch. 18 - What is mill scale, and how can it be removed?Ch. 18 - Discuss the problems in producing uniform...Ch. 18 - Prob. 23RQCh. 18 - How might the addition of horizontal tensions act...Ch. 18 - What are some other techniques to reduce roll...Ch. 18 - What is thermomechanical processing, and what are...Ch. 18 - Provide a concise description of the forging...Ch. 18 - What are some of the types of flow that can occur...Ch. 18 - Prob. 29RQCh. 18 - Prob. 30RQCh. 18 - Prob. 31RQCh. 18 - Prob. 32RQCh. 18 - Prob. 33RQCh. 18 - Prob. 34RQCh. 18 - Prob. 35RQCh. 18 - Prob. 36RQCh. 18 - Prob. 37RQCh. 18 - Prob. 38RQCh. 18 - Prob. 39RQCh. 18 - Describe some of the primary differences among...Ch. 18 - What are some common examples of impression�die...Ch. 18 - What are some of the significant requirements of...Ch. 18 - Why are different tolerances usually applied to...Ch. 18 - What are some of the roles played by lubricants in...Ch. 18 - What are some of the attractive features of...Ch. 18 - What types of product geometry can be produced by...Ch. 18 - What is upset forging?Ch. 18 - What are some of the typical products produced by...Ch. 18 - What types of products can be produced by...Ch. 18 - What are some of the attractive features of...Ch. 18 - How does roll forging differ from a conventional...Ch. 18 - Describe the swaging process.Ch. 18 - What kind of products are produced by swaging?Ch. 18 - How can the swaging process impart different sizes...Ch. 18 - What are some possible objectives of...Ch. 18 - Provide a concise definition of extrusion.Ch. 18 - What metals can be shaped by extrusion?Ch. 18 - What are some of the attractive features of the...Ch. 18 - What is the primary shape limitation of the...Ch. 18 - What is the primary benefit of indirect extrusion?Ch. 18 - What are some temperature considerations in hot...Ch. 18 - Why might lubricant selection be more critical in...Ch. 18 - What are some possible causes of surface cracks in...Ch. 18 - How might tubular products be made by extrusion?Ch. 18 - What types of products are made using a...Ch. 18 - Why can lubricants not be used in spider�mandrel...Ch. 18 - What are some of the attractive features of...Ch. 18 - What are some unique concerns and limitations of...Ch. 18 - What is the unique capability provided by...Ch. 18 - How is the feedstock pushed through the die in...Ch. 18 - Describe the Conform process of continuous...Ch. 18 - What types of feedstock can be used in continuous...Ch. 18 - How is wire, rod, and tube drawing different from...Ch. 18 - Why are rods generally drawn on draw benches,...Ch. 18 - Why is the reduction in area significantly...Ch. 18 - What is the difference between tube drawing and...Ch. 18 - For what types of products might a floating plug...Ch. 18 - What are some of the benefits of cold drawing of...Ch. 18 - What types of materials are used for...Ch. 18 - What is the benefit of a tandem wire drawing...Ch. 18 - What is cold forming?Ch. 18 - What types of products are produced by cold...Ch. 18 - What is impact extrusion and what variations...Ch. 18 - If a product contains a large�diameter head and...Ch. 18 - What are some of the attractive properties or...Ch. 18 - What process can be used to produce seamless pipe...Ch. 18 - What type of products can be made by the...Ch. 18 - What types of rivets can be used when there is...Ch. 18 - How is coining different from a process known as...Ch. 18 - Why might hubbing be an attractive way to produce...Ch. 18 - How might a peening operation increase the...Ch. 18 - What is burnishing?Ch. 18 - Prob. 1PCh. 18 - Consider the extrusion of a cylindrical billet,...Ch. 18 - The force required to compress a cylindrical solid...Ch. 18 - Prob. 4PCh. 18 - Prob. 5PCh. 18 - Prob. 6PCh. 18 - Prob. 7PCh. 18 - Prob. 8PCh. 18 - Based on the size, shape, and desired precision,...Ch. 18 - What types of engineering materials might be able...Ch. 18 - For each of the shape generation methods in part...Ch. 18 - Which of the combinations of part 4 do you feel...Ch. 18 - For this system, outline the specific steps that...Ch. 18 - For your proposed solution, would any additional...
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- what is Deep Drawing?arrow_forwardQuestion # 3 Using ONLY neat sketches show the basic elements and differences in the following: (1) Direct Extrusion operation and deep drawing operation (2) Resistance projection welding process and blanking process. (3) Surface Turing operation and drilling operationarrow_forwardWhich of the following is a suitable process for creating a hollow 3D shaped component?arrow_forward
- 4. What are the advantages and limitations of using die inserts?arrow_forwardQUESTION 3 Extrusion and drawing have numerous application in manufacturing continuous as well as discrete products from a wide variety of metals and alloys. There are three types of extrusion. Please describe and draw the schematic illustration to represent each of them. Question 4 Selection of die in forging process is very important in order to control the quality of the product. List four general requirements for die material.arrow_forwardView Help RCM -EEE A Paragraph ¶ AaBbCcDc AaBbCcDc AaBbC AaBbcct AaB AaBbCct AaBbCCDA AaB 1 Normal 1 No Spac... Heading 1 Heading 2 Title Subtitle Subtle Em.... Emp Styles A cup-drawing operation is performed in which the cup's inside diameter = 80 mm and its height = 50 mm. Stock thickness = 3.0 mm, and blank diameter = 150 mm. Punch and die radii = 4 mm. Tensile strength = 400 MPa and yield strength = 180 MPa for this metal. Determine (a) drawing ratio (b) reduction, (c) drawing force, and (d) blankholder force? (Ctrl) I=arrow_forward
- Name some products that can be manufactured by shape rolling and thread rollingarrow_forwardNonearrow_forward(USCS units) A part is hot forged in an impression die. The projected area of the part, including flash, = 17.3 in2. After trimming, the part has a projected area of 12.5 in2. Part geometry is complex. As heated the work metal yields at 13,000 lb/in2and no strain hardening occurs. At room temperature, the metal yields at 30,000 lb/in2. Determine the maximum force required to perform the forging operation. (use table 18.1 for Kf )arrow_forward
- Choose the best , fast please.arrow_forwardQuestion 2 Blitz Precision Engineering Ltd manufactures moulds for injection moulding machines. The moulds are made from hardened tool steel due to its high wear and abrasion resistant properties. When hardened, it will offer a hardness in the range 55-62 HRC, however it is machinable in the annealed condition. The first step to machine one of the components of a particular mould involves a milling operation. Specifically, this consists of a face milling operation which is performed on the top surface of a rectangular tool steel workpiece which is 315 mm long, 70 mm wide and 30 mm thick. To mill this component, the machinist has decided to: use a cemented carbide tool that has 5 teeth and a diameter of 80 mm. set up the machine and workpiece so that the cutter follows a path that is centred over the workpiece with a roughing depth of cut value of 4 mm. In addition, to select the relevant processing parameters, the machinist has to refer to the relevant data provided in a handbook by…arrow_forwardThe quantity of work that can be done in the die may be used as a defining feature of forging processes. Please identify the following three broad classes that this sorting generates.arrow_forward
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