DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Chapter 18, Problem 61RQ
What are some temperature considerations in hot extrusion?
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Chapter 18 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 18 - Briefly describe the evolution of forming...Ch. 18 - What are some of the possible means of classifying...Ch. 18 - How are bulk deformation processes different from...Ch. 18 - Prob. 4RQCh. 18 - Prob. 5RQCh. 18 - Prob. 6RQCh. 18 - Prob. 7RQCh. 18 - Why is it undesirable to minimize friction between...Ch. 18 - Prob. 9RQCh. 18 - Prob. 10RQ
Ch. 18 - Prob. 11RQCh. 18 - Prob. 12RQCh. 18 - Prob. 13RQCh. 18 - Prob. 14RQCh. 18 - Why is foil almost always rolled on a cluster...Ch. 18 - Prob. 16RQCh. 18 - Prob. 17RQCh. 18 - Prob. 18RQCh. 18 - Prob. 19RQCh. 18 - Explain how hot�rolled products can have...Ch. 18 - What is mill scale, and how can it be removed?Ch. 18 - Discuss the problems in producing uniform...Ch. 18 - Prob. 23RQCh. 18 - How might the addition of horizontal tensions act...Ch. 18 - What are some other techniques to reduce roll...Ch. 18 - What is thermomechanical processing, and what are...Ch. 18 - Provide a concise description of the forging...Ch. 18 - What are some of the types of flow that can occur...Ch. 18 - Prob. 29RQCh. 18 - Prob. 30RQCh. 18 - Prob. 31RQCh. 18 - Prob. 32RQCh. 18 - Prob. 33RQCh. 18 - Prob. 34RQCh. 18 - Prob. 35RQCh. 18 - Prob. 36RQCh. 18 - Prob. 37RQCh. 18 - Prob. 38RQCh. 18 - Prob. 39RQCh. 18 - Describe some of the primary differences among...Ch. 18 - What are some common examples of impression�die...Ch. 18 - What are some of the significant requirements of...Ch. 18 - Why are different tolerances usually applied to...Ch. 18 - What are some of the roles played by lubricants in...Ch. 18 - What are some of the attractive features of...Ch. 18 - What types of product geometry can be produced by...Ch. 18 - What is upset forging?Ch. 18 - What are some of the typical products produced by...Ch. 18 - What types of products can be produced by...Ch. 18 - What are some of the attractive features of...Ch. 18 - How does roll forging differ from a conventional...Ch. 18 - Describe the swaging process.Ch. 18 - What kind of products are produced by swaging?Ch. 18 - How can the swaging process impart different sizes...Ch. 18 - What are some possible objectives of...Ch. 18 - Provide a concise definition of extrusion.Ch. 18 - What metals can be shaped by extrusion?Ch. 18 - What are some of the attractive features of the...Ch. 18 - What is the primary shape limitation of the...Ch. 18 - What is the primary benefit of indirect extrusion?Ch. 18 - What are some temperature considerations in hot...Ch. 18 - Why might lubricant selection be more critical in...Ch. 18 - What are some possible causes of surface cracks in...Ch. 18 - How might tubular products be made by extrusion?Ch. 18 - What types of products are made using a...Ch. 18 - Why can lubricants not be used in spider�mandrel...Ch. 18 - What are some of the attractive features of...Ch. 18 - What are some unique concerns and limitations of...Ch. 18 - What is the unique capability provided by...Ch. 18 - How is the feedstock pushed through the die in...Ch. 18 - Describe the Conform process of continuous...Ch. 18 - What types of feedstock can be used in continuous...Ch. 18 - How is wire, rod, and tube drawing different from...Ch. 18 - Why are rods generally drawn on draw benches,...Ch. 18 - Why is the reduction in area significantly...Ch. 18 - What is the difference between tube drawing and...Ch. 18 - For what types of products might a floating plug...Ch. 18 - What are some of the benefits of cold drawing of...Ch. 18 - What types of materials are used for...Ch. 18 - What is the benefit of a tandem wire drawing...Ch. 18 - What is cold forming?Ch. 18 - What types of products are produced by cold...Ch. 18 - What is impact extrusion and what variations...Ch. 18 - If a product contains a large�diameter head and...Ch. 18 - What are some of the attractive properties or...Ch. 18 - What process can be used to produce seamless pipe...Ch. 18 - What type of products can be made by the...Ch. 18 - What types of rivets can be used when there is...Ch. 18 - How is coining different from a process known as...Ch. 18 - Why might hubbing be an attractive way to produce...Ch. 18 - How might a peening operation increase the...Ch. 18 - What is burnishing?Ch. 18 - Prob. 1PCh. 18 - Consider the extrusion of a cylindrical billet,...Ch. 18 - The force required to compress a cylindrical solid...Ch. 18 - Prob. 4PCh. 18 - Prob. 5PCh. 18 - Prob. 6PCh. 18 - Prob. 7PCh. 18 - Prob. 8PCh. 18 - Based on the size, shape, and desired precision,...Ch. 18 - What types of engineering materials might be able...Ch. 18 - For each of the shape generation methods in part...Ch. 18 - Which of the combinations of part 4 do you feel...Ch. 18 - For this system, outline the specific steps that...Ch. 18 - For your proposed solution, would any additional...
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- Please solve with little explanationarrow_forwardfollowing figure. What is the liners function in reverse extrusion? Container A- Describe the purpose of a container liner in direct extrusion, as shown in the Container liner - Pressing stem Billet Die. Die backer, Dummy block B- Estimate the force required in extruding 70-30 brass at 700 C if the billet diameter is 200 mm and the extrusion ratio is 30. Use the following figure. Extrusion 800 1000 1200 1400 600 400 80 Stainless steel Beryllium 400 60 70-30 Brass Cold-rolled Copper 200 steel 20 1100 Aluminum 2500 2000 1500 1000 Temperature ("F) Chromit Molybdenum Extrusion constant, k (10° psi) MPaarrow_forwardPlease Identify the correct answer along with concise reasoning( Step-by-step is preferred) on why the selected option is the right answer. Please also explain concisely why the remaining options are incorrect. I'll rate for the response positively if the answer is correct. Thx!arrow_forward
- Both extrusion and bar drawing processes can be used to reduce the cross section. What can be the basic differences between extrusion and bar drawing processes? Also discuss briefly why must the drawing stress never exceed the yield strength of the work metal?arrow_forwardWhy must press forging often employ heated dies?arrow_forwardDuring a direct extrusion process for a billet with 5 in long and diameter 2.5 in to 1.6 in. For the work metal, strength coefficient is 75000 Ib/in, and strain hardening exponent is 0.4, also the die angle of extrusion is 90. In Johnson extrusion strain equation a = 0.8, and b= 1.5. Determine: (a) extrusion ratio (b) true strain (c) extrusion strain, and (d) ram pressure at length 5, 4.2, 2.3,1.5,and 0 in.arrow_forward
- 1. What types of drawing process? 2. What are the Defects in cold drawn products? 3. What advantages of hot extrusion? 4. What disadvantages of cold extrusion? 5. What is the principle of the formation process? 6. Rolling is classified according to the temperature of the metal rolled:arrow_forwardWhat causes flow lines to develop in blown film extrusion?arrow_forwardA direct extrusion operation produces a product with a 20 mm x 60 mm cross sectional area from a brass billet whose diameter = 125 mm and length = 350 mm. The flow curve parameters of the brass are K = 700 MPa and n = 0.35. In the Johnson strain equation, a = 0.7 and b = 1.4. Determine (a) the extrusion ratio, (b) the shape factor, (c) the force required to drive the ram forward during extrusion at the point in the process when the billet length remaining in the container = 300 mm, and (d) the length of the extruded section at the end of the operation if the volume of the butt left in the container is 600,000 mm3arrow_forward
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