Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 14, Problem 21QLP
Why are there so many types of forging machines available? Describe the capabilities and limitations of each.
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3.
9.
10.
The centrifugal tension in belts
(a) increases power transmitted
(b) decreases power transmitted
(c) have no effect on the power transmitted
(d) increases power transmitted upto a certain speed and then decreases
When the belt is stationary, it is subjected to some tension, known as initial tension. The value of this
tension is equal to the
(a) tension in the tight side of the belt
(b) tension in the slack side of the belt
(c) sum of the tensions in the tight side and slack side of the belt
(d) average tension of the tight side and slack side of the belt
The relation between the pitch of the chain (p) and pitch circle diameter of the sprocket (d) is given by
60°
(a) p=d sin
(c) p=d sin
(120°
T
where T Number of teeth on the sprocket.
90°
(b) p=d sin
T
180°
(d) p=d sin
T
OBJECTIVE TYPE QUESTIONS
1.
The maximum fluctuation of energy is the
2.
(a) sum of maximum and minimum energies
(b) difference between the maximum and minimum energies
(c) ratio of the maximum energy and minimum energy
(d) ratio of the mean resisting torque to the work done per cycle
In a turning moment diagram, the variations of energy above and below the mean resisting torque line
is called
(a) fluctuation of energy
(b) maximum fluctuation of energy
(c) coefficient of fluctuation of energy
(d) none of the above
Chapter 16: Turning Moment Diagrams and Flywheel 611
The ratio of the maximum fluctuation of speed to the mean speed is called
3.
(a) fluctuation of speed
(c) coefficient of fluctuation of speed
4.
(b) maximum fluctuation of speed
(a) none of these
The ratio of the maximum fluctuation of energy to the.......... is called coefficient of fluctuation of
energy.
(a) minimum fluctuation of energy
(b) work done per cycle
The maximum fluctuation of energy in a flywheel is equal to
5.…
OBJECTIVE TYPE QUESTIONS
1.
The velocity ratio of two pulleys connected by an open belt or crossed belt is
2.
(a) directly proportional to their diameters
(b) inversely proportional to their diameters
(c) directly proportional to the square of their diameters
(d) inversely proportional to the square of their diameters
Two pulleys of diameters d, and d, and at distance x apart are connected by means of an open belt
drive. The length of the belt is
(a)(d+d₁)+2x+
(d₁+d₂)²
4x
(b)(d₁-d₂)+2x+
(d₁-d₂)²
4x
(c)(d₁+d₂)+ +2x+
(d₁-d₂)²
4x
(d)(d-d₂)+2x+
(d₁ +d₂)²
4x
3.
In a cone pulley, if the sum of radii of the pulleys on the driving and driven shafts is constant, then
(a) open belt drive is recommended
(b) cross belt drive is recommended
(c) both open belt drive and cross belt drive are recommended
(d) the drive is recommended depending upon the torque transmitted
Due to slip of the belt, the velocity ratio of the belt drive
4.
(a) decreases
5.
(b) increases
(c) does not change
When two pulleys…
Chapter 14 Solutions
Manufacturing Engineering & Technology
Ch. 14 - What is the difference between cold, warm, and hot...Ch. 14 - Explain the difference between open-die and...Ch. 14 - Explain the difference between fullering, edging,...Ch. 14 - What is flash? What is its function?Ch. 14 - Why is the intermediate shape of a part important...Ch. 14 - Describe the features of a typical forging die.Ch. 14 - Explain what is meant by load limited, energy...Ch. 14 - What type of parts can be produced by rotary...Ch. 14 - Why is hubbing an attractive alternative to...Ch. 14 - What is the difference between piercing and...
Ch. 14 - What is a hammer? What are the different kinds of...Ch. 14 - Why is there barreling in upsetting?Ch. 14 - What are the advantages and disadvantages of...Ch. 14 - Why are draft angles required in forging dies?Ch. 14 - Is a mandrel needed in swaging?Ch. 14 - Describe and explain the factors that influence...Ch. 14 - How can you tell whether a certain part is forged...Ch. 14 - Identify casting design rules, described in...Ch. 14 - Describe the factors involved in precision...Ch. 14 - Why is control of the volume of the blank...Ch. 14 - Why are there so many types of forging machines...Ch. 14 - What are the advantages and limitations of cogging...Ch. 14 - What are the advantages and limitations of using...Ch. 14 - Review Fig. 14.6e and explain why internal draft...Ch. 14 - Comment on your observations regarding the...Ch. 14 - Describe your observations concerning the control...Ch. 14 - Prob. 27QLPCh. 14 - Describe the difficulties involved in defining the...Ch. 14 - Describe the advantages of servo presses for...Ch. 14 - List the general recommendations you would make...Ch. 14 - Which would you recommend, (a) hot forging and...Ch. 14 - Take two solid, cylindrical specimens of equal...Ch. 14 - Calculate the room-temperature forging force for a...Ch. 14 - Using Eq. (14.2), estimate the forging force for...Ch. 14 - To what thickness can a solid cylinder of 1020...Ch. 14 - In Example 14.1, calculate the forging force,...Ch. 14 - Using Eq. (14.1), make a plot of the forging...Ch. 14 - How would you go about estimating the punch force...Ch. 14 - A mechanical press is powered by a 30-hp motor and...Ch. 14 - A solid cylindrical specimen, made of a perfectly...Ch. 14 - Devise an experimental method whereby you can...Ch. 14 - Assume that you represent the forging industry and...Ch. 14 - Figure P14.44 shows a round impression-die forging...Ch. 14 - Prob. 45SDPCh. 14 - Prob. 46SDPCh. 14 - Review the sequence of operations in the...Ch. 14 - Prob. 48SDPCh. 14 - Discuss the possible environmental concerns...Ch. 14 - List the advantages and disadvantages in using a...
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- Q3: (10 MARKS) A piston with a weight of 29.4 N is supported by a spring and dashpot. A dashpot of damping coefficient c = 275 N.s/m acts in parallel with the spring of stiffness k = 2400 N/m. A fluctuating pressure p = 960 sin 30t N/m² acts on the piston, whose top surface area is 0.05 m². Determine the steady-state displacement as a function of time and the maximum force transmitted to the base. P=Po sin cot Warrow_forward9. Design a spur gear drive required to transmit 45 kW at a pinion speed of 800 r.p.m. The velocity ratio is 3.5 : 1. The teeth are 20° full-depth involute with 18 teeth on the pinion. Both the pinion and gear are made of steel with a maximum safe static stress of 180 MPa. Assume a safe stress of 40 MPa for the material of the shaft and key. 10. Design a pair of spur gears with stub teeth to transmit 55 kW from a 175 mm pinion running at 2500 r.p.m. to a gear running at 1500 r.p.m. Both the gears are made of steel having B.H.N. 260. Approximate the pitch by means of Lewis equation and then adjust the dimensions to keep within the limits set by the dynamic load and wear equation.arrow_forward7. A motor shaft rotating at 1440 r.p.m. has to transmit 15 kW to a low speed shaft rotating at 500 r.p.m. The teeth are 20° involute with 25 teeth on the pinion. Both the pinion and gear are made of cast iron with a maximum safe stress of 56 MPa. A safe stress of 35 MPa may be taken for the shaft on which the gear is mounted. Design and sketch the spur gear drive to suit the above conditions. The starting torque may be assumed as 1,25 times the running torque. Ruins 20 LW at 100 nm to another shaft running approxiarrow_forward
- 6. A two stage reduction drive is to be designed to transmit 2 kW; the input speed being 960 r.p.m. and overall reduction ratio being 9. The drive consists of straight tooth spur gears only, the shafts being spaced 200 mm apart, the input and output shafts being co-axial.arrow_forward2 A metal block of mass m = 10 kg is sliding along a frictionless surface with an initial speed Vo, as indicated below. The block then slides above an electromagnetic brake that applies a force FEB to the block, opposing its motion. The magnitude of the electromagnetic force varies quadratically with the distance moved along the brake (x): 10 FEB = kx², with k = 5 N m² V₁ = 8 m/s m = 10 kg FEB Frictionless surface Electromagnetic brake ⇒x Determine how far the block slides along the electromagnetic brake before stopping, in m.arrow_forwardQ1: Determine the length, angle of contact, and width of a 9.75 mm thick leather belt required to transmit 15 kW from a motor running at 900 r.p.m. The diameter of the driving pulley of the motor is 300 mm. The driven pulley runs at 300 r.p.m. and the distance between the centers of two pulleys is 3 meters. The density of the leather is 1000 kg/m³. The maximum allowable stress in the leather is 2.5 MPa. The coefficient of friction between the leather and pulley is 0.3. Assume open belt drive.arrow_forward
- 5. A 15 kW and 1200 r.p.m. motor drives a compressor at 300 r.p.m. through a pair of spur gears having 20° stub teeth. The centre to centre distance between the shafts is 400 mm. The motor pinion is made of forged steel having an allowable static stress as 210 MPa, while the gear is made of cast steel having allowable static stress as 140 MPa. Assuming that the drive operates 8 to 10 hours per day under light shock conditions, find from the standpoint of strength, 1. Module; 2. Face width and 3. Number of teeth and pitch circle diameter of each gear. Check the gears thus designed from the consideration of wear. The surface endurance limit may be taken as 700 MPa. [Ans. m = 6 mm; b= 60 mm; Tp=24; T=96; Dp = 144mm; DG = 576 mm]arrow_forward4. G A micarta pinion rotating at 1200 r.p.m. is to transmit 1 kW to a cast iron gear at a speed of 192 r.p.m. Assuming a starting overload of 20% and using 20° full depth involute teeth, determine the module, number of teeth on the pinion and gear and face width. Take allowable static strength for micarta as 40 MPa and for cast iron as 53 MPa. Check the pair in wear.arrow_forwardI want to solve these choicesarrow_forward
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