Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 14, Problem 25QLP
Comment on your observations regarding the grain-flow pattern in Fig. 14.13b.
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Chapter 14 Solutions
Manufacturing Engineering & Technology
Ch. 14 - What is the difference between cold, warm, and hot...Ch. 14 - Explain the difference between open-die and...Ch. 14 - Explain the difference between fullering, edging,...Ch. 14 - What is flash? What is its function?Ch. 14 - Why is the intermediate shape of a part important...Ch. 14 - Describe the features of a typical forging die.Ch. 14 - Explain what is meant by load limited, energy...Ch. 14 - What type of parts can be produced by rotary...Ch. 14 - Why is hubbing an attractive alternative to...Ch. 14 - What is the difference between piercing and...
Ch. 14 - What is a hammer? What are the different kinds of...Ch. 14 - Why is there barreling in upsetting?Ch. 14 - What are the advantages and disadvantages of...Ch. 14 - Why are draft angles required in forging dies?Ch. 14 - Is a mandrel needed in swaging?Ch. 14 - Describe and explain the factors that influence...Ch. 14 - How can you tell whether a certain part is forged...Ch. 14 - Identify casting design rules, described in...Ch. 14 - Describe the factors involved in precision...Ch. 14 - Why is control of the volume of the blank...Ch. 14 - Why are there so many types of forging machines...Ch. 14 - What are the advantages and limitations of cogging...Ch. 14 - What are the advantages and limitations of using...Ch. 14 - Review Fig. 14.6e and explain why internal draft...Ch. 14 - Comment on your observations regarding the...Ch. 14 - Describe your observations concerning the control...Ch. 14 - Prob. 27QLPCh. 14 - Describe the difficulties involved in defining the...Ch. 14 - Describe the advantages of servo presses for...Ch. 14 - List the general recommendations you would make...Ch. 14 - Which would you recommend, (a) hot forging and...Ch. 14 - Take two solid, cylindrical specimens of equal...Ch. 14 - Calculate the room-temperature forging force for a...Ch. 14 - Using Eq. (14.2), estimate the forging force for...Ch. 14 - To what thickness can a solid cylinder of 1020...Ch. 14 - In Example 14.1, calculate the forging force,...Ch. 14 - Using Eq. (14.1), make a plot of the forging...Ch. 14 - How would you go about estimating the punch force...Ch. 14 - A mechanical press is powered by a 30-hp motor and...Ch. 14 - A solid cylindrical specimen, made of a perfectly...Ch. 14 - Devise an experimental method whereby you can...Ch. 14 - Assume that you represent the forging industry and...Ch. 14 - Figure P14.44 shows a round impression-die forging...Ch. 14 - Prob. 45SDPCh. 14 - Prob. 46SDPCh. 14 - Review the sequence of operations in the...Ch. 14 - Prob. 48SDPCh. 14 - Discuss the possible environmental concerns...Ch. 14 - List the advantages and disadvantages in using a...
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- Good wetting of the solid by the liquid is a fundamental requirement for liquid phase sintering. Answer the following questions. Calculate the dihedtal angle for a ratio of the interfacial energies Yss/ Ysl equal to 1.732 at a particular sintering temperature. How would you describe the microstructure based on your calculation ?arrow_forwardDiscuss under what circumstances martensite is formed and highlight its effect on mechanical properties.arrow_forwardUnder uniform cooling, a spherical casting of 25 mm diameter undergoes volumetric solidification shrinkage and volumetric solid contraction of 2.5% and 6.2%, respectively. Determine the diameter of the casting after solidification.arrow_forward
- In casting experiments performed during a certain alloy and type of sand mould it took 155 second for a cube shaped casting to solidify. The cube was 50 mm on a side. (i) Determine the value of the mould constant in Chvorinov's Rule. (ii) If the same alloy and mould type were used, find the total solidification time for cylindrical casting in which the diameter D = 30 mm and length L = 50 mm. %3Darrow_forwardDescribe and discuss, using sketches, the difference between substitution and interstitial solid solutions of metal alloys.arrow_forward(a) For the solidification of iron, calculate the critical radius r* and the activation free energy ΔG* if nucleation is homogeneous. Values for the latent heat of fusion and surface free energy are –1.85 × 109 J/m3 and 0.204 J/m2, respectively. Use the supercooling value ΔT = 286 K, and the melting point of iron is 1538°C. (Critical radius, r* in nm and Activation Free Energy ΔG* in J) (b) Now calculate the number of atoms found in a nucleus of critical size. Assume a lattice parameter of 0.292 nm for solid iron at its melting temperature. (Number of Atoms for Critical Size in atoms/critical nuclues)arrow_forward
- Enumerate and explain each briefly the FOUR (4) Properties of the Bernoulli Process.arrow_forward2. Solidification is one of the most important processing techniques used in the manufacturing of materials. Discuss the solidification process in terms of its atomic arrangements, nucleation formation, and total free energy change. Why is undercooling required for solidification? Derive an equation showing the total free energy change as a function of undercooling when the nucleating solid has the critical nucleus radius r*What do the terms "primary" and "secondary" processing mean? Sketch a graph of the total free energy of the solid-liquid system changes with the size of the solid to improve your discussion.arrow_forwardExplain how grain boundaries are formed upon solidification of metals.arrow_forward
- Q1/ In a homogeneous solidification process, assume molten metal solidifies into a spherical nucleus with a BCC structure. The given data are; lattice parameter (0.292 nm), the heat of fusion energy (1.85×10-9 J/m³), latent surface free energy (0.204 J/m²), critical radius (1-35 nm), equilibrium melting temperature (1516 K), and room temperature (27 °C). Calculate the following for this metal; (a) supercooling value temperature (b) activation tree energy (c) number of atoms in a nucleus of critical size.arrow_forwardOn the continuous growth, Calculate the interfacial undercooling if the melting temperature is 600 K and the latent heat of melting is given as 30 kJ/kg? (Assume the driving force for solidification as 45 kJ/kg?arrow_forwardWhat are some possible defects in drawn sheet-metal parts? In blanking of a circular sheet-metal part, is the clearance applied to the punch diameter or the die diameter? What is martensite? Based on the TTT curve, what is it that should be avoided during martensitic process? What is the main condition for strengthening an alloy by precipitation?arrow_forward
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