Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 14, Problem 19QLP
Describe the factors involved in precision forging.
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100
As a spring is heated, its spring constant decreases. Suppose the spring is heated and then cooled so that the
spring constant at time t is k(t) = t sin + N/m. If the mass-spring system has mass m = 2 kg and a
damping constant b = 1 N-sec/m with initial conditions x(0) = 6 m and x'(0) = -5 m/sec and it is
subjected to the harmonic external force f (t) = 100 cos 3t N. Find at least the first four nonzero terms in
a power series expansion about t = 0, i.e. Maclaurin series expansion, for the displacement:
• Analytically (hand calculations)
Creating Simulink Model
Plot solutions for first two, three and four non-zero terms as well as the Simulink solution on the same graph
for the first 15 sec. The graph must be fully formatted by code.
Two springs and two masses are attached in a straight vertical line as shown in Figure Q3. The system is set
in motion by holding the mass m₂ at its equilibrium position and pushing the mass m₁ downwards of its
equilibrium position a distance 2 m and then releasing both masses. if m₁ = m² = 1 kg, k₁ = 3 N/m and
k₂ = 2 N/m.
(y₁ = 0)
www
k₁ = 3
Jm₁ = 1
k2=2
www
(Net change in
spring length
=32-31)
(y₂ = 0)
m₂ = 1
32
32
System in
static
equilibrium
System in
motion
Figure Q3 - Coupled mass-spring system
Determine the equations of motion y₁ (t) and y₂(t) for the two masses m₁ and m₂ respectively:
Analytically (hand calculations)
Using MATLAB Numerical Functions (ode45)
Creating Simulink Model
Produce an animation of the system for all solutions for the first minute.
Two large tanks, each holding 100 L of liquid, are interconnected by pipes, with the liquid flowing from tank
A into tank B at a rate of 3 L/min and from B into A at a rate of 1 L/min (see Figure Q1). The liquid inside each
tank is kept well stirred. A brine solution with a concentration of 0.2 kg/L of salt flows into tank A at a rate of
6 L/min. The diluted solution flows out of the system from tank A at 4 L/min and from tank B at 2 L/min. If,
initially, tank A contains pure water and tank B contains 20 kg of salt.
A
6 L/min
0.2 kg/L
x(t)
100 L
4 L/min
x(0) = 0 kg
3 L/min
1 L/min
B
y(t)
100 L
y(0) = 20 kg
2 L/min
Figure Q1 - Mixing problem for interconnected tanks
Determine the mass of salt in each tank at time t≥ 0:
Analytically (hand calculations)
Using MATLAB Numerical Functions (ode45)
Creating Simulink Model
Plot all solutions on the same graph for the first 15 min. The graph must be fully formatted by code.
Chapter 14 Solutions
Manufacturing Engineering & Technology
Ch. 14 - What is the difference between cold, warm, and hot...Ch. 14 - Explain the difference between open-die and...Ch. 14 - Explain the difference between fullering, edging,...Ch. 14 - What is flash? What is its function?Ch. 14 - Why is the intermediate shape of a part important...Ch. 14 - Describe the features of a typical forging die.Ch. 14 - Explain what is meant by load limited, energy...Ch. 14 - What type of parts can be produced by rotary...Ch. 14 - Why is hubbing an attractive alternative to...Ch. 14 - What is the difference between piercing and...
Ch. 14 - What is a hammer? What are the different kinds of...Ch. 14 - Why is there barreling in upsetting?Ch. 14 - What are the advantages and disadvantages of...Ch. 14 - Why are draft angles required in forging dies?Ch. 14 - Is a mandrel needed in swaging?Ch. 14 - Describe and explain the factors that influence...Ch. 14 - How can you tell whether a certain part is forged...Ch. 14 - Identify casting design rules, described in...Ch. 14 - Describe the factors involved in precision...Ch. 14 - Why is control of the volume of the blank...Ch. 14 - Why are there so many types of forging machines...Ch. 14 - What are the advantages and limitations of cogging...Ch. 14 - What are the advantages and limitations of using...Ch. 14 - Review Fig. 14.6e and explain why internal draft...Ch. 14 - Comment on your observations regarding the...Ch. 14 - Describe your observations concerning the control...Ch. 14 - Prob. 27QLPCh. 14 - Describe the difficulties involved in defining the...Ch. 14 - Describe the advantages of servo presses for...Ch. 14 - List the general recommendations you would make...Ch. 14 - Which would you recommend, (a) hot forging and...Ch. 14 - Take two solid, cylindrical specimens of equal...Ch. 14 - Calculate the room-temperature forging force for a...Ch. 14 - Using Eq. (14.2), estimate the forging force for...Ch. 14 - To what thickness can a solid cylinder of 1020...Ch. 14 - In Example 14.1, calculate the forging force,...Ch. 14 - Using Eq. (14.1), make a plot of the forging...Ch. 14 - How would you go about estimating the punch force...Ch. 14 - A mechanical press is powered by a 30-hp motor and...Ch. 14 - A solid cylindrical specimen, made of a perfectly...Ch. 14 - Devise an experimental method whereby you can...Ch. 14 - Assume that you represent the forging industry and...Ch. 14 - Figure P14.44 shows a round impression-die forging...Ch. 14 - Prob. 45SDPCh. 14 - Prob. 46SDPCh. 14 - Review the sequence of operations in the...Ch. 14 - Prob. 48SDPCh. 14 - Discuss the possible environmental concerns...Ch. 14 - List the advantages and disadvantages in using a...
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