Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 12, Problem 26QTP
When designing patterns for casting, patternmakers use special rulers that automatically incorporate solid shrinkage allowances into their designs. For example, a 12-in. patternmaker’s ruler is longer than 1 ft. How long should a patternmaker’s ruler be for making patterns for (a) aluminum castings and (b) high-manganese steel?
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A cubical casting of 100 mm side is to be made from steel using an Al pattern (master pattern). For preparing the master pattern, a wooden pattern is used. Determine the dimensions of master pattern and wooden pattern. Use shrinkage allowance (mm/mm) for steel and Al as 0.021 and 0.013 respectively
Chapter 12 Solutions
Manufacturing Engineering & Technology
Ch. 12 - Why are steels more difficult to cast than cast...Ch. 12 - What is the significance of hot spots in metal...Ch. 12 - What is shrinkage allowance? Machining allowance?Ch. 12 - Explain the reason for drafts in molds.Ch. 12 - Prob. 5RQCh. 12 - What are light castings and where are they used...Ch. 12 - Name the types of cast irons generally available,...Ch. 12 - Comment on your observations regarding Fig. 12.5.Ch. 12 - Describe the difference between a runner and a...Ch. 12 - What is the difference between machining allowance...
Ch. 12 - What is dross? Can it be eliminated?Ch. 12 - Describe your observation concerning the design...Ch. 12 - If you need only a few castings of the same...Ch. 12 - Do you generally agree with the cost ratings in...Ch. 12 - Describe the nature of the design differences...Ch. 12 - Note in Fig. 12.5 that the ductility of some cast...Ch. 12 - Do you think that there will be fewer defects in a...Ch. 12 - Explain the difference in the importance of drafts...Ch. 12 - What type of cast iron would be suitable for...Ch. 12 - Explain the advantages and limitations of sharp...Ch. 12 - Explain why the elastic modulus, E, of gray cast...Ch. 12 - If you were to incorporate lettering or numbers on...Ch. 12 - The general design recommendations for a well in...Ch. 12 - The heavy regions of parts typically are placed in...Ch. 12 - What are the benefits and drawbacks to having a...Ch. 12 - When designing patterns for casting, patternmakers...Ch. 12 - Using the information given in Table 12.2, develop...Ch. 12 - The part in Figure P12.28 is to be cast of 10% Sn...Ch. 12 - Describe the general design considerations...Ch. 12 - Add more examples of applications to those shown...Ch. 12 - Explain how ribs and serrations are helpful in...Ch. 12 - List casting processes that are suitable for...Ch. 12 - Small amounts of slag and dross often persist...Ch. 12 - If you need only a few units of a particular...Ch. 12 - For the cast metal wheel illustrated in Fig....Ch. 12 - Assume that the introduction to this chapter is...Ch. 12 - In Fig. P12.37, the original casting design shown...Ch. 12 - An incorrect and a correct design for casting are...Ch. 12 - Using the method of inscribed circles, shown in...Ch. 12 - A growing trend is the production of patterns and...Ch. 12 - Repeat Problem 12.40 for the case where (a) a...
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- For a sand casting a steel rectangular plate with dimensions 80mm x 120mm x 20mm. Calculate shrinkage and draft allowance. And draw the designed pattern. Assume shrinkage of material as 0.1% for 12 inch, pattern material is wood and assume suitable draft anglesarrow_forwardA flat plate is to be cast in an open mold whose bottom has a square shape of 12.5 cm by 12.5 cm. The mold is 7.0 cm deep. A total of 350 cm³ of molten aluminum is poured into the mold. Solidification shrinkage is known to be 6.25%, which is a volumetric contraction, not a linear contraction. Table 7.1 lists the linear shrinkage due to thermal contraction after solidification. If the availability of molten metal in the mold allows the square shape of the cast plate to maintain its square dimension until solidification is completed, determine the final dimensions (width and height) of the plate.arrow_forward2. State one casting defect associated with excess moisture content in the mould. 3. State two reasons why moisture is required in moulding sand 4. Knust steel foundry shop is to formulate a moulding sand containing sand, clay and water only, in the sand to clay fraction of and respectively. If the sand obtained is dry but the clay is moist with moisture content of 15%, how much water should be added to formulate 850g moulding sand?arrow_forward
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