Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 12, Problem 22QLP
If you were to incorporate lettering or numbers on a sand-cast part, would you make them protrude from the surface or recess them into the surface? What if the part were to be made by investment casting? Explain.
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EX.3//A cylindrical riser must be designed for a sand-casting mold. The casting itself
is a steel rectangular plate with dimensions 7.5 cm x 12.5 cm x 2.0 cm. Previous
observations have indicated that the total solidification time (TTs) for this casting
=1.6 min. The cylinder for the riser will have a diameter-to-height ratio=1.0.
Determine the dimensions of the riser so that its TTS
= 2.0 min.
For the sand casting of the part whose perspective pictures are given below, take into account the surface of the section, the model design, if necessary, the core design, all the molding stages and and finally draw the most suitable form mold for casting, and name all the mold elements by showing them on the figure (Note: The hole shown in the figure, full hole.)
Only answer question 4
Chapter 12 Solutions
Manufacturing Engineering & Technology
Ch. 12 - Why are steels more difficult to cast than cast...Ch. 12 - What is the significance of hot spots in metal...Ch. 12 - What is shrinkage allowance? Machining allowance?Ch. 12 - Explain the reason for drafts in molds.Ch. 12 - Prob. 5RQCh. 12 - What are light castings and where are they used...Ch. 12 - Name the types of cast irons generally available,...Ch. 12 - Comment on your observations regarding Fig. 12.5.Ch. 12 - Describe the difference between a runner and a...Ch. 12 - What is the difference between machining allowance...
Ch. 12 - What is dross? Can it be eliminated?Ch. 12 - Describe your observation concerning the design...Ch. 12 - If you need only a few castings of the same...Ch. 12 - Do you generally agree with the cost ratings in...Ch. 12 - Describe the nature of the design differences...Ch. 12 - Note in Fig. 12.5 that the ductility of some cast...Ch. 12 - Do you think that there will be fewer defects in a...Ch. 12 - Explain the difference in the importance of drafts...Ch. 12 - What type of cast iron would be suitable for...Ch. 12 - Explain the advantages and limitations of sharp...Ch. 12 - Explain why the elastic modulus, E, of gray cast...Ch. 12 - If you were to incorporate lettering or numbers on...Ch. 12 - The general design recommendations for a well in...Ch. 12 - The heavy regions of parts typically are placed in...Ch. 12 - What are the benefits and drawbacks to having a...Ch. 12 - When designing patterns for casting, patternmakers...Ch. 12 - Using the information given in Table 12.2, develop...Ch. 12 - The part in Figure P12.28 is to be cast of 10% Sn...Ch. 12 - Describe the general design considerations...Ch. 12 - Add more examples of applications to those shown...Ch. 12 - Explain how ribs and serrations are helpful in...Ch. 12 - List casting processes that are suitable for...Ch. 12 - Small amounts of slag and dross often persist...Ch. 12 - If you need only a few units of a particular...Ch. 12 - For the cast metal wheel illustrated in Fig....Ch. 12 - Assume that the introduction to this chapter is...Ch. 12 - In Fig. P12.37, the original casting design shown...Ch. 12 - An incorrect and a correct design for casting are...Ch. 12 - Using the method of inscribed circles, shown in...Ch. 12 - A growing trend is the production of patterns and...Ch. 12 - Repeat Problem 12.40 for the case where (a) a...
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- Manufacturing Processesarrow_forwarda riser in the shape of a sphere is to be designed for a sand casting mold. the casting is a rectangular plate, with length 200mm, width 100mm, and thickness 18mm. if the total solidification time of the casting itself is known to be 3.5 mm, determine the diameter of the riser so that it will take 25% longer for the riser to solidify. assume a value of 2 for ‘n’ m( the exponent in chvorinov’s rule). know the volume and surface area of a sphere.arrow_forwardFor the sand casting of the part whose perspective pictures are given below, take into account the surface of the section, the model design, if necessary, the core design, all the molding stages and and finally draw the most suitable form mold for casting, and name all the mold elements by showing them on the figure (Note: The hole shown in the figure, full hole.) please draw the shapes more clearly and remember to draw each step.Thank you in advancearrow_forward
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- pouring basin in a sand casting? 3. Explain why a sprue should be tapered? 4. What are the disadvantages of die casting? 5. Explain the various kinds of patterns in use. What are the allowances provided, when making a pattern? How do the patterns differ from the casting required?arrow_forwardA cast iron part with a square cross section is sand casted. Its length 14 in and the sides of the square cross section-2.5 in. If the mold constant in Chvorinov's rule - 3.6 min/in², how long, in minutes, will it take the casting to solidify?arrow_forwardA vertical centrifugal casting process is used to produce bushings that are 0.2 m outside diameter and 0.2 m in long. If the rotational speed during solidification is 500 rpm, determine the inside diameter at the bottom of the bushing if the diameter at the top is 0.084 m. * Add filearrow_forward
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