Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 12, Problem 3RQ
What is shrinkage allowance? Machining allowance?
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Students have asked these similar questions
The link lengths and the value of 2 and offset for some fourbar crank-slide linkages are defined
in Table 1. The linkage configuration and terminology are shown in Figure 1. For the rows
assigned, find
(a) all possible solutions for angle & and slider position d by vector loop method.
(b) the transmission angle corresponding to angle 03. (Hint: Treat the vector R4 as virtual rocker)
Show your work in details: vector loop, vector equations, solution procedure.
Table 1
Row
Link 2
Link 3
Offset
Ө
a
1.4
4
1
45°
b
3
8
2
-30°
C
5
20
-5
225°
03
slider axis
B
X
offset
Link 2
A
R3
Link 3
R4
04
R2
02
R1
d
Figure 1.
X
4. Two links made of heat treated 6061 aluminum (Sy = 276 MPa, Sys = 160 MPa) are pinned
together using a steel dowel pin (Sy = 1398 MPa, Sys = 806 MPa) as shown below. The
links are to support a load P with a factor of safety of at least 2.0. Determine if the link will
fail first by tearout, direct shear of the pin, bearing stress on the link, or tensile stress at
section AA. (Hint: find the load P for each case and choose the case that gives the smallest
load.)
P
8 mm
P
8 mm
¡+A
3 mm
→A
10 mm
P
1. For a feature other than a sphere, circularity is where:
A. The axis is a straight line
B. The modifier is specified with a size dimension
C. All points of the surface intersected by any plane
perpendicular to an axis or spine (curved line) are
equidistant from that axis or spine
D. All points of the surface intersected by any plane
passing through a common center are equidistant
from that center
2. What type of variation is limited by a circularity toler-
ance zone?
A. Ovality
B. Tapering
C. Bending
D. Warping
3. How does the Rule #1 boundary affect the application
of a circularity tolerance?
A. The modifier must be used.
B. The feature control frame must be placed next to
the size dimension.
C. The circularity tolerance value must be less than
the limits of size tolerance.
D. Circularity cannot be applied where a Rule #1
boundary exists.
4. A circularity tolerance may use a
modifier.
A. Ø
B. F
C. M
D. ℗
5. A real-world application for a circularity tolerance is:
A. Assembly (i.e.,…
Chapter 12 Solutions
Manufacturing Engineering & Technology
Ch. 12 - Why are steels more difficult to cast than cast...Ch. 12 - What is the significance of hot spots in metal...Ch. 12 - What is shrinkage allowance? Machining allowance?Ch. 12 - Explain the reason for drafts in molds.Ch. 12 - Prob. 5RQCh. 12 - What are light castings and where are they used...Ch. 12 - Name the types of cast irons generally available,...Ch. 12 - Comment on your observations regarding Fig. 12.5.Ch. 12 - Describe the difference between a runner and a...Ch. 12 - What is the difference between machining allowance...
Ch. 12 - What is dross? Can it be eliminated?Ch. 12 - Describe your observation concerning the design...Ch. 12 - If you need only a few castings of the same...Ch. 12 - Do you generally agree with the cost ratings in...Ch. 12 - Describe the nature of the design differences...Ch. 12 - Note in Fig. 12.5 that the ductility of some cast...Ch. 12 - Do you think that there will be fewer defects in a...Ch. 12 - Explain the difference in the importance of drafts...Ch. 12 - What type of cast iron would be suitable for...Ch. 12 - Explain the advantages and limitations of sharp...Ch. 12 - Explain why the elastic modulus, E, of gray cast...Ch. 12 - If you were to incorporate lettering or numbers on...Ch. 12 - The general design recommendations for a well in...Ch. 12 - The heavy regions of parts typically are placed in...Ch. 12 - What are the benefits and drawbacks to having a...Ch. 12 - When designing patterns for casting, patternmakers...Ch. 12 - Using the information given in Table 12.2, develop...Ch. 12 - The part in Figure P12.28 is to be cast of 10% Sn...Ch. 12 - Describe the general design considerations...Ch. 12 - Add more examples of applications to those shown...Ch. 12 - Explain how ribs and serrations are helpful in...Ch. 12 - List casting processes that are suitable for...Ch. 12 - Small amounts of slag and dross often persist...Ch. 12 - If you need only a few units of a particular...Ch. 12 - For the cast metal wheel illustrated in Fig....Ch. 12 - Assume that the introduction to this chapter is...Ch. 12 - In Fig. P12.37, the original casting design shown...Ch. 12 - An incorrect and a correct design for casting are...Ch. 12 - Using the method of inscribed circles, shown in...Ch. 12 - A growing trend is the production of patterns and...Ch. 12 - Repeat Problem 12.40 for the case where (a) a...
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- 3. A steel bar is pinned to a vertical support column by a 10 mm diameter hardened dowel pin, Figure 1. For P = 7500 N, find: a. the shear stress in the pin, b. the direct bearing stress on the hole in the bar, c. the minimum value of d to prevent tearout failure if the steel bar has a shear strength of 175 MPa. support column pin bar thickness of bar = 8 mm h d 150 mmarrow_forwardA press that delivers 115 strokes per minute, each stroke providing a force of 7826 N throughout a distance of 18 mm. The press efficiency is 90% and is driven by a 1749-rpm motor. Determine average torque that must be provided by the motor in the units of N-m.arrow_forward·3) find the force (P) for the figures (1) and (2) 15cm 10cm 15 h=10mm h2=6mm // Call = 90 N/2 P Agate Fig (i) Ans: 1)P=112614N 2) P=1956.5 N 25cm 25 cm الفترة أو الحجم تمر بالتي عثر اكو تورشن (ک Fig (2) h₁ = 10mm 42=6mm Cmarrow_forward
- 3. A steam power plant has an average monthly net power delivery of 740 MW over the course of a year. This power delivery is accomplished by burning coal in the boiler. The coal has a heating value of 9150 Btu/lbm. The cost of the coal is $14.20/ton. The overall thermal efficiency of the plant is, nth = Wnet Qboiler = 0.26 = 26% Determine the annual cost of the coal required to deliver the given average monthly power.arrow_forward47 14 16 12 34 10 12 12 33arrow_forward= The forces F₁ = 590 lb, F₂ = 380 lb, F3 = 240 lb and F 330 lb. Determine the forces in each member of the truss. Use positive values to indicate tension and negative values to indicate compression. a a a D b F₁ A 000 B. 779977 F₂V H G E F4 b BY NC SA 2013 Michael Swanbom Values for dimensions on the figure are given in the following table. Note the figure may not be to scale. Variable Value a 6 ft b 10.1 ft The force in member AB is lb. The force in member AH is lb. The force in member GH is lb. The force in member BH is lb. The force in member BC is lb. The force in member BG is lb. The force in member EG is lb. The force in member CD is lb. The force in member DE is lb. The force in member CE is lb. The force in member CG is lb.arrow_forward
- Multiple Choice Circle the best answer to each statement. 1. Which type of surface deviation is controlled by a cy- lindricity tolerance but not by a circularity tolerance? A. B. C. Ovality Taper Lobing D. None of the above 2. When verifying a cylindricity tolerance, the inspec- tion method must be able to collect a set of points and determine the: A. Distance between two coaxial cylinders that con- tain the set of points B. Cylinder that circumscribes the set of points C. Cylinder that inscribes the set of points D. Distance between two coaxial circles that contain the set of points 3. Where Rule #1 applies to a cylindrical regular feature of size, the tolerance value of a cylindricity tolerance applied to the feature of size must be tolerance. A. Less than B. Equal to C. Greater than D. None of the above the size 4. Which of the following modifiers may be applied with a cylindricity tolerance? A. M B. C. ℗ D. Ø 5. Which geometric tolerance can provide an indirect cylindricity…arrow_forwardThe beam AB is attached to the wall in the xz plane by a fixed support at A. A force of F = (−129î + 69.0ĵ + 3591) N is applied to the end of the beam at B. The weight of the beam can be modeled with a uniform distributed load of intensity w = 85.0 N/m acting in the negative z direction along its entire length. Find the support reactions at A. Z с A b a B F y Cc 10 BY NC SA 2016 Eric Davishahl X Values for dimensions on the figure are given in the following. table. Note the figure may not be to scale. Variable Value a 5.60 m b 5.00 m C 3.70 m A II = MA = ( m 2.> ~.> + + k) N k) N-arrow_forwardneed help?arrow_forward
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