Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
expand_more
expand_more
format_list_bulleted
Concept explainers
Videos
Textbook Question
Chapter 10, Problem 1RQ
Explain why casting is an important manufacturing process.
Expert Solution & Answer
To determine
Explain why casting is an important manufacturing process
Explanation of Solution
Casting is the ideal method for manufacturing of complex shapes. Compared to the alternative manufacturing process, in casting intricate types of shapes can be very easily done. Other than the ease of application, casting makes way for a greater internal pressure at the time of manufacturing. Casting withstands compressive residual stresses.
Want to see more full solutions like this?
Subscribe now to access step-by-step solutions to millions of textbook problems written by subject matter experts!
Students have asked these similar questions
Q
Derive (continuity equation)?
I want to derive clear mathematics.
motor supplies 200 kW at 6 Hz to flange A of the shaft shown in Figure. Gear B transfers 125 W of power to operating machinery in the factory, and the remaining power in the shaft is mansferred by gear D. Shafts (1) and (2) are solid aluminum (G = 28 GPa) shafts that have the same diameter and an allowable shear stress of t= 40 MPa. Shaft (3) is a solid steel (G = 80 GPa) shaft with an allowable shear stress of t = 55 MPa. Determine:
a) the minimum permissible diameter for aluminum shafts (1) and (2)
b) the minimum permissible diameter for steel shaft (3).
c) the rotation angle of gear D with respect to flange A if the shafts have the minimum permissible diameters as determined in (a) and (b).
First monthly exam
Gas dynamics
Third stage
Q1/Water at 15° C flow through a 300 mm diameter riveted steel pipe, E-3 mm with a head loss of 6 m in
300 m length. Determine the flow rate in pipe. Use moody chart.
Q2/ Assume a car's exhaust system can be approximated as 14 ft long and 0.125 ft-diameter cast-iron pipe (
= 0.00085 ft) with the equivalent of (6) regular 90° flanged elbows (KL = 0.3) and a muffler. The
muffler acts as a resistor with a loss coefficient of KL= 8.5. Determine the pressure at the beginning of the
exhaust system (pl) if the flowrate is 0.10 cfs, and the exhaust has the same properties as air.(p = 1.74 ×
10-3 slug/ft³, u= 4.7 x 10-7 lb.s/ft²) Use moody chart
(1)
MIDAS
Kel=0.3
Q3/Liquid ammonia at -20°C is flowing through a 30 m long section of a 5 mm diameter copper tube(e =
1.5 × 10-6 m) at a rate of 0.15 kg/s. Determine the pressure drop and the head losses.
.μ= 2.36 × 10-4 kg/m.s)p = 665.1 kg/m³
Chapter 10 Solutions
Manufacturing Engineering & Technology
Ch. 10 - Explain why casting is an important manufacturing...Ch. 10 - Why do most metals shrink when they are cast?Ch. 10 - What are the differences between the...Ch. 10 - What are dendrites? Why are they called so?Ch. 10 - Describe the difference between short and long...Ch. 10 - What is superheat? Is it important? What are the...Ch. 10 - Define shrinkage and porosity. How can you tell...Ch. 10 - What is the function of chills? What are they made...Ch. 10 - Why is the Reynolds number important in casting?Ch. 10 - What is a sprue? What shape should a sprue have if...
Ch. 10 - How is fluidity defined? Why is it important?Ch. 10 - Explain the reasons for hot tearing in castings.Ch. 10 - Why is it important to remove dross or slag during...Ch. 10 - Why is Bernoullis equation important in casting?Ch. 10 - Describe thixocasting and rheocasting.Ch. 10 - What is Chvorinovs Rule?Ch. 10 - How is a blister related to a scab?Ch. 10 - Is there porosity in a chocolate bar? In an ice...Ch. 10 - Describe the stages involved in the contraction of...Ch. 10 - Explain the effects of mold materials on fluid...Ch. 10 - It is known that pouring metal at a high rate into...Ch. 10 - Describe the events depicted in Fig. 10.5.Ch. 10 - Would you be concerned about the fact that...Ch. 10 - Review Fig. 10.8 and make a summary, explaining...Ch. 10 - Make a sketch of volume vs. temperature for a...Ch. 10 - What practical demonstrations can you suggest to...Ch. 10 - Explain why a casting may have to be subjected to...Ch. 10 - List and explain the reasons why porosity can...Ch. 10 - Why does porosity have detrimental effects on the...Ch. 10 - A spoked handwheel is to be cast in gray iron. In...Ch. 10 - Which of the following considerations are...Ch. 10 - Explain why the constant C in Eq. (10.7) depends...Ch. 10 - Are external chills as effective as internal...Ch. 10 - Explain why, as shown in Table 10.1, gray cast...Ch. 10 - Referring to Fig. 10.11, explain why internal...Ch. 10 - Note the shape of the two risers shown in Fig....Ch. 10 - Is there any difference in the tendency for...Ch. 10 - What is the influence of the cross-sectional area...Ch. 10 - It has long been observed that (a) low pouring...Ch. 10 - In casting metal alloys, what would you expect to...Ch. 10 - If you inspect a typical cube of ice, you are...Ch. 10 - How can you tell whether cavities in a casting are...Ch. 10 - Describe the drawbacks to having a riser that is...Ch. 10 - Reproduce Fig. 10.2 for a casting that is...Ch. 10 - List the process variables that affect the...Ch. 10 - Assume that you have a method of measuring...Ch. 10 - A round casting is 0.2 m (7.9 in.) in diameter and...Ch. 10 - A cylinder with a diameter of 2.0 in. and a height...Ch. 10 - The constant C in Chvorinovs rule is given as 2.5...Ch. 10 - Pure copper is poured into a sand mold. The metal...Ch. 10 - For the sprue described in Problem 10.58, what...Ch. 10 - When designing patterns for casting, pattern...Ch. 10 - Can you devise fluidity tests other than that...Ch. 10 - Figure P10.55 indicates various defects and...Ch. 10 - The fluidity test shown in Fig. 10.9 illustrates...Ch. 10 - Utilizing the equipment and materials available in...Ch. 10 - One method of relieving stress concentrations in a...Ch. 10 - Describe the effects on mold design, including the...Ch. 10 - Small amounts of slag often persist after skimming...Ch. 10 - Design an experiment to measure the constants C...
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- 2/Y Y+1 2Cp Q1/ Show that Cda Az x P1 mactual Cdf Af R/T₁ 2pf(P1-P2-zxgxpf) Q2/ A simple jet carburetor has to supply 5 Kg of air per minute. The air is at a pressure of 1.013 bar and a temperature of 27 °C. Calculate the throat diameter of the choke for air flow velocity of 90 m/sec. Take velocity coefficient to be 0.8. Assume isentropic flow and the flow to be compressible. Quiz/ Determine the air-fuel ratio supplied at 5000 m altitude by a carburetor which is adjusted to give an air-fuel ratio of 14:1 at sea level where air temperature is 27 °C and pressure is 1.013 bar. The temperature of air decreases with altitude as given by the expression The air pressure decreases with altitude as per relation h = 19200 log10 (1.013), where P is in bar. State any assumptions made. t = ts P 0.0065harrow_forward36 2) Use the method of MEMBERS to determine the true magnitude and direction of the forces in members1 and 2 of the frame shown below in Fig 3.2. 300lbs/ft member-1 member-2 30° Fig 3.2. https://brightspace.cuny.edu/d21/le/content/433117/viewContent/29873977/Viewarrow_forwardCan you solve this for me?arrow_forward
- 5670 mm The apartment in the ground floor of three floors building in Fig. in Baghdad city. The details of walls, roof, windows and door are shown. The window is a double glazing and air space thickness is 1.3cm Poorly Fitted-with Storm Sash with wood strip and storm window of 0.6 cm glass thickness. The thickness of door is 2.5 cm. The door is Poor Installation. There are two peoples in each room. The height of room is 280 cm. assume the indoor design conditions are 25°C DBT and 50 RH, and moisture content of 8 gw/kga. The moisture content of outdoor is 10.5 gw/kga. Calculate heat gain for living room : الشقة في الطابق الأرضي من مبنى ثلاثة طوابق في مدينة بغداد يظهر في مخطط الشقة تفاصيل الجدران والسقف والنوافذ والباب. النافذة عبارة عن زجاج مزدوج وسمك الفراغ الهوائي 1.3 سم ضعيف الاحكام مع ساتر حماية مع إطار خشبي والنافذة بسماكة زجاج 0.6 سم سماكة الباب 2.5 سم. الباب هو تركيب ضعيف هناك شخصان في كل غرفة. ارتفاع الغرفة 280 سم. افترض أن ظروف التصميم الداخلي هي DBT25 و R50 ، ومحتوى الرطوبة 8…arrow_forwardHow do i solve this problem?arrow_forwardQ4/ A compressor is driven motor by mean of a flat belt of thickness 10 mm and a width of 250 mm. The motor pulley is 300 mm diameter and run at 900 rpm and the compressor pulley is 1500 mm diameter. The shaft center distance is 1.5 m. The angle of contact of the smaller pulley is 220° and on the larger pulley is 270°. The coefficient of friction between the belt and the small pulley is 0.3, and between the belt and the large pulley is 0.25. The maximum allowable belt stress is 2 MPa and the belt density is 970 kg/m³. (a) What is the power capacity of the drive and (b) If the small pulley replaced by V-grooved pulley of diameter 300 mm, grooved angle of 34° and the coefficient of friction between belt and grooved pulley is 0.35. What will be the power capacity in this case, assuming that the diameter of the large pulley remain the same of 1500 mm.arrow_forward
- You are tasked with designing a power drive system to transmit power between a motor and a conveyor belt in a manufacturing facility as illustrated in figure. The design must ensure efficient power transmission, reliability, and safety. Given the following specifications and constraints, design drive system for this application: Specifications: Motor Power: The electric motor provides 10 kW of power at 1,500 RPM. Output Speed: The output shaft should rotate at 150 rpm. Design Decisions: Transmission ratio: Determine the necessary drive ratio for the system. Shaft Diameter: Design the shafts for both the motor and the conveyor end. Material Selection: Choose appropriate materials for the gears, shafts. Bearings: Select suitable rolling element bearings. Constraints: Space Limitation: The available space for the gear drive system is limited to a 1-meter-long section. Attribute 4 of CEP Depth of knowledge required Fundamentals-based, first principles analytical approach…arrow_forward- | العنوان In non-continuous dieless drawing process for copper tube as shown in Fig. (1), take the following data: Do-20mm, to=3mm, D=12mm, ti/to=0.6 and v.-15mm/s. Calculate: (1) area reduction RA, (2) drawing velocity v. Knowing that: ti: final thickness V. Fig. (1) ofthrearrow_forwardA direct extrusion operation produces the cross section shown in Fig. (2) from an aluminum billet whose diameter 160 mm and length - 700 mm. Determine the length of the extruded section at the end of the operation if the die angle -14° 60 X Fig. (2) Note: all dimensions in mm.arrow_forward
- For hot rolling processes, show that the average strain rate can be given as: = (1+5)√RdIn(+1)arrow_forward: +0 usão العنوان on to A vertical true centrifugal casting process is used to produce bushings that are 250 mm long and 200 mm in outside diameter. If the rotational speed during solidification is 500 rev/min, determine the inside radii at the top and bottom of the bushing if R-2R. Take: -9.81 mis ۲/۱ ostrararrow_forward: +0 العنوان use only In conventional drawing of a stainless steel wire, the original diameter D.-3mm, the area reduction at each die stand r-40%, and the proposed final diameter D.-0.5mm, how many die stands are required to complete this process. онarrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
Elements Of ElectromagneticsMechanical EngineeringISBN:9780190698614Author:Sadiku, Matthew N. O.Publisher:Oxford University Press
Mechanics of Materials (10th Edition)Mechanical EngineeringISBN:9780134319650Author:Russell C. HibbelerPublisher:PEARSON
Thermodynamics: An Engineering ApproachMechanical EngineeringISBN:9781259822674Author:Yunus A. Cengel Dr., Michael A. BolesPublisher:McGraw-Hill Education
Control Systems EngineeringMechanical EngineeringISBN:9781118170519Author:Norman S. NisePublisher:WILEY
Mechanics of Materials (MindTap Course List)Mechanical EngineeringISBN:9781337093347Author:Barry J. Goodno, James M. GerePublisher:Cengage Learning
Engineering Mechanics: StaticsMechanical EngineeringISBN:9781118807330Author:James L. Meriam, L. G. Kraige, J. N. BoltonPublisher:WILEY
Elements Of Electromagnetics
Mechanical Engineering
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Oxford University Press
Mechanics of Materials (10th Edition)
Mechanical Engineering
ISBN:9780134319650
Author:Russell C. Hibbeler
Publisher:PEARSON
Thermodynamics: An Engineering Approach
Mechanical Engineering
ISBN:9781259822674
Author:Yunus A. Cengel Dr., Michael A. Boles
Publisher:McGraw-Hill Education
Control Systems Engineering
Mechanical Engineering
ISBN:9781118170519
Author:Norman S. Nise
Publisher:WILEY
Mechanics of Materials (MindTap Course List)
Mechanical Engineering
ISBN:9781337093347
Author:Barry J. Goodno, James M. Gere
Publisher:Cengage Learning
Engineering Mechanics: Statics
Mechanical Engineering
ISBN:9781118807330
Author:James L. Meriam, L. G. Kraige, J. N. Bolton
Publisher:WILEY
Casting Metal: the Basics; Author: Casting the Future;https://www.youtube.com/watch?v=2CIcvB72dmk;License: Standard youtube license