Elementary Principles of Chemical Processes, Binder Ready Version
Elementary Principles of Chemical Processes, Binder Ready Version
4th Edition
ISBN: 9781118431221
Author: Richard M. Felder, Ronald W. Rousseau, Lisa G. Bullard
Publisher: WILEY
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Chapter 4, Problem 4.75P

A catalytic reactor is used to produce formaldehyde from methanol in the reaction CH3OH - HCHO + H2

A single-pass conversion of 60.0% is achieved in the reactor. The methanol in the reactor product is separated from the formaldehyde and hydrogen in a multiple-unit process. The production rate of formaldehyde is 900.0 kg/h.

  1. Calculate the required feed rate of methanol to the process (kmol/h) if there is no recycle.

  • Suppose the unreacted methanol is recovered and recycled to the reactor and the single-pass conversion remains 60%. Without doing any calculations, prove that you have enough information to determine the required fresh feed rate of methanol (kmol/h) and the rates (kmol/h) at which methanol enters and leaves the reactor. Then perform the calculations.
  • The single-pass conversion in the reactor, X^. affects the costs of the reactor (Cr) and the separation process and recycle line (C5). What effect would you expect an increased Xsp would have on each of these costs for a fixed formaldehyde production rate? (Hint: To get a 100% singlepass conversion you would need an infinitely large reactor, and lowering the single-pass conversion leads to a need to process greater amounts of fluid through both process units and the recycle line.) What would you expect a plot of (C, + C5) versus Xsp to look like? What does the design specification Xsp = 60% probably represent?
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    Chapter 4 Solutions

    Elementary Principles of Chemical Processes, Binder Ready Version

    Ch. 4 - In the production of soybean oil, dried and flaked...Ch. 4 - Prob. 4.12PCh. 4 - A process is carried out in which a mixture...Ch. 4 - Strawberries contain about 15wt% solids and 85wt%...Ch. 4 - Two streams flow into a 500-gallon tank. The first...Ch. 4 - A fuel distributor supplies four liquid fuels,...Ch. 4 - Prob. 4.17PCh. 4 - One thousand kilograms per hour of a mixture...Ch. 4 - L-Serine is an amino acid that often is provided...Ch. 4 - A 100 kmol/h stream that is 97 mole% carbon...Ch. 4 - A pharmaceutical product, P, is made in a batch...Ch. 4 - A liquid mixture containing ethanol (55.0 wt%) and...Ch. 4 - A stream of humid air containing 1.50 mole% H2O(v)...Ch. 4 - A liquid mixture contains 60.0 wt% ethanol (E),...Ch. 4 - Certain vegetables and fruits contain plant...Ch. 4 - Two aqueous sulfuric acid solutions containing...Ch. 4 - A paint mixture containing 25.0% of a pigment and...Ch. 4 - In the commercial production of sugar (sucrose),...Ch. 4 - Prob. 4.29PCh. 4 - A garment to protect the wearer from toxic agents...Ch. 4 - A dilute aqueous solution of H2SO4 (Solution A) is...Ch. 4 - Gas streams containing hydrogen and nitrogen in...Ch. 4 - An artificial kidney is a device that removes...Ch. 4 - The indicator-dilution method is a technique used...Ch. 4 - Prob. 4.35PCh. 4 - Gas absorption or gas scrubbing is a commonly used...Ch. 4 - The SO2 scrubbing tower described in Problem 4.36...Ch. 4 - Prob. 4.38PCh. 4 - The hormone estrogen is produced in the ovaries of...Ch. 4 - A liquid mixture containing 30.0mole% benzene (B),...Ch. 4 - Seawater containing 3.50 wt% salt passes through a...Ch. 4 - Inside the column a liquid stream flows downward...Ch. 4 - Prob. 4.43PCh. 4 - Effluents from metal-finishing plants have the...Ch. 4 - In an absorption tower (or absorber), a gas is...Ch. 4 - In the production of a bean oil, beans containing...Ch. 4 - Boilers are used in most chemical plants to...Ch. 4 - Following is a diagram of the shirt-cleaning...Ch. 4 - A drug (D) is produced in a three-stage extraction...Ch. 4 - Prob. 4.52PCh. 4 - Ammonia is oxidized to nitric oxide in the...Ch. 4 - Prob. 4.54PCh. 4 - A stream containing H2S and inert gases and a...Ch. 4 - 436. The reaction between ethylene and hydrogen...Ch. 4 - Prob. 4.57PCh. 4 - Prob. 4.58PCh. 4 - Titanium dioxide (TiCb) is used extensively as a...Ch. 4 - Prob. 4.60PCh. 4 - Prob. 4.61PCh. 4 - Oxygen consumed by a living organism in aerobic...Ch. 4 - A genetically engineered strain of Escherichia...Ch. 4 - The gas-phase reaction between methanol and acetic...Ch. 4 - Prob. 4.65PCh. 4 - Prob. 4.66PCh. 4 - Methane and oxygen react in the presence of a...Ch. 4 - Ethane is chlorinated in a continuous reactor:...Ch. 4 - Ethanol can be produced commercially by the...Ch. 4 - Prob. 4.70PCh. 4 - Solid calcium fluoride (CaF2) reacts with sulfuric...Ch. 4 - Prob. 4.72PCh. 4 - Chlorobenzene (C^HsCl), an important solvent and...Ch. 4 - A catalytic reactor is used to produce...Ch. 4 - 4.7'6. Methanol is produced by reacting carbon...Ch. 4 - Methane reacts with chlorine to produce methyl...Ch. 4 - Ethylene oxide is produced by the catalytic...Ch. 4 - Methanol is synthesized from carbon monoxide and...Ch. 4 - The fresh feed to an ammonia production process...Ch. 4 - A gas contains 75.0 wt% methane. 10.0% ethane....Ch. 4 - Five liters of liquid n-hexane and 4 liters of...Ch. 4 - Gasoline, which we will represent as having the...Ch. 4 - Prob. 4.87PCh. 4 - Natural gas containing a mixture of methane,...Ch. 4 - Propane is burned completely with excess oxygen....Ch. 4 - Prob. 4.91PCh. 4 - Prob. 4.92PCh. 4 - Liquid methanol is fed to a space heater at a rate...Ch. 4 - Prob. 4.94PCh. 4 - Prob. 4.95PCh. 4 - A fuel oil is analyzed and found to contain 85.0...Ch. 4 - Prob. 4.97PCh. 4 - Prob. 4.98PCh. 4 - Prob. 4.99PCh. 4 - 4.1 (Mt. You have been sent by the Environmental...Ch. 4 - Fuel oils contain primarily organic compounds and...

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