Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering)
Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering)
10th Edition
ISBN: 9780073398204
Author: Richard G Budynas, Keith J Nisbett
Publisher: McGraw-Hill Education
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Chapter 3, Problem 71P

A countershaft carrying two V-belt pulleys is shown in the figure. Pulley A receives power from a motor through a belt with the belt tensions shown. The power is transmitted through the shaft and delivered to the belt on pulley B. Assume the belt tension on the loose side at B is 15 percent of the tension on the Light side.

(a) Determine the tensions in the belt on pulley B, assuming the shaft is running at a constant speed.

(b) Find the magnitudes of the bearing reaction forces, assuming the bearings act as simple supports.

(c) Draw shear-force and bending-moment diagrams for the shaft. If needed, make one set for the horizontal plane and another set for the vertical plane.

(d) At the point of maximum bending moment, determine the bending stress and the torsional shear stress.

(e) At the point of maximum bending moment, determine the principal stresses and the maximum shear stress.

Problem 3–71*

Dimensions in millimeters.

Chapter 3, Problem 71P, A countershaft carrying two V-belt pulleys is shown in the figure. Pulley A receives power from a

(a)

Expert Solution
Check Mark
To determine

The tensions in the belt on pulley B.

Answer to Problem 71P

The tension in the belt pulley B at tight side is 250N and at loose side is 37.5N.

Explanation of Solution

Write the relationship between tension on the loose side with respect to tension on the tight side.

    T2=0.15T1 (I)

Here, the tension on the tight side is T1 and the tension on the loose side is T2.

Write the equation to balance the tension on the counter shaft.

    T=0(TA1TA2)dA2(T2T1)dB2=0 (II)

Substitute 0.15T1 for T2 in Equation (II).

    (TA1TA2)dA2+(0.15T1T1)dB2=0T1=10.85((TA1TA2)dAdB) (III)

Here, the tension on the tight side of pulley A is TA1, the tension on the loose side of pulley A is TA2, diameter of shaft A is dA, and the diameter of shaft B is dB.

Conclusion:

Substitute 300N for TA1, 45N for TA2, 250mm for dA and 300mm for dB in Equation (III).

    T1=(10.85)(300N45N)(250mm300mm)=(10.85)(255N)(5mm6mm)=250N

Substitute 250N for T1 in Equation (I)

    T2=0.15×250N=37.5N

Thus, the tension in the belt pulley B at tight side is 250N and at loose side is 37.5N.

(b)

Expert Solution
Check Mark
To determine

The magnitude of the bearing reaction forces.

Answer to Problem 71P

The magnitude of bearing reaction force at C is 173.56N and at O is 190.85N.

Explanation of Solution

Write the expression for magnitude of bearing reaction force at C in z- direction.

    MOy=0[(TA1+TA2)sinθ(lOA)(T1+T2)(lOA+lAB)RCz(lOA+lAB+lBC)]=0RCz=[(TA1+TA2)sinθ(lOA)(T1+T2)(lOA+lAB)](lOA+lAB+lBC) (IV)

Here, the tension on tight side of pulley A is TA1, the tension on the loose side of pulley A is TA2, the magnitude of the bearing force at C in z- direction is RCz, distance between O and A is lOA, distance between A and B is lAB, distance between B and C is lBC, and the angle between the tension on the pulley A and B is θ.

Write the expression for magnitude of bearing reaction force at O in z-direction.

    Fz=0[ROz(TA1+TA2)cosθ+(T1+T2)+RCz]=0ROz=(TA1+TA2)cosθ(T1+T2)RCz (V)

Write the expression for magnitude of bearing reaction force at C in y direction.

    MOz=0RCy(lOA+lAB+lBC)+(TA1+TA2)sinθ(lOA)=0RCy=(TA1+TA2)sinθ(lOA)(lOA+lAB+lBC) (VI)

Here, the magnitude of bearing force at C in y-direction is RCy.

Write the expression for magnitude of bearing force at O in y direction.

    Fy=0ROy+(TA1+TA2)cosθ+RCy=0ROy=(TA1+TA2)cosθRCy (VII)

Here, the magnitude of bearing reaction force at O in z direction is ROz.

Calculate the bearing reaction force at B.

    RC=RCy2+RCz2 (VIII)

Here, the bearing reaction force at C is RC.

Calculate the bearing reaction force at O.

    RO=ROy2+ROz2 (IX)

Here, the bearing reaction force at O is RO.

Conclusion:

Substitute 300N for TA1, 45N for TA2, 250N for T1, 37.5N for T2, 300mm for lOA, 400mm for lAB, 150mm for lBC and 45° for θ Equation (IV).

    RCz={((300N+45N)sin45°×300mm)((250N+37.5N)(300mm+400mm))}(300mm+400mm+150mm)=(345N×12×300mm)((287.5N)(700mm))(850mm)=(73185.55Nmm)(201250Nmm)(850mm)=150.7N

Substitute 300N for TA1, 45N for TA2, 250N for T1, 37.5N for T2, 45° for θ and 150.7N for RCz in Equation (V).

    ROz=(300N+45N)cos45°(250N+37.5N)+150.7N=(345N)(12)(287.5N)+(150.7N)=243.95N136.8N107.2N

Substitute 300N for TA1, 45N for TA2, 300mm for lOA, 400mm for lAB, 150mm for lBC and 45° for θ in Equation (VI.)

    RCy=(300N+45N)(sin45°)(300mm)(300mm+400mm+150mm)=(345N)(12)(300mm)(850mm)=(73185.55Nmm)(850mm)86.10N

Substitute 300N for TA1, 45N for TA2, 86.10N for RCy and 45° for θ in Equation (VII)

    ROy=(300N+45N)cos45°+86.10N=(345N)(12)+86.10N=243.95N+86.10N157.9N

Substitute 150.7N for RCz and 86.1N for RCy in Equation (VIII)

    RC=(150.7N)2+(86.1N)2=(22710.49N2)+(7413.21N2)=(30123.7N2)=173.56N

Substitute 157.9N for ROy and 107.2N for ROz in Equation (IX).

    RO=(157.9N)2+(107.2N)2=(24932.41N2)+(11491.84N2)=(36424.25N2)=190.85N

Thus, the magnitude of bearing reaction force at C is 173.56N and at O is 190.85N.

(c)

Expert Solution
Check Mark
To determine

The shear force diagram and bending moment diagram for the shaft.

Answer to Problem 71P

The shear force diagram and bending moment diagram for the shaft in y- direction is as follows.

Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering), Chapter 3, Problem 71P , additional homework tip  1

The shear force diagram and bending moment diagram for the shaft in z- direction is as follows.

Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering), Chapter 3, Problem 71P , additional homework tip  2

Explanation of Solution

The calculations for shear force and bending moment diagram in y-direction.

Calculate the shear force at O in y-direction.

    SFOy=ROy (X)

Here, the shear force at O in y- direction is SFOy.

Calculate the shear force at A in y-direction.

    SFAy=SFOy+(TA1+TA2)cosθ (XI)

Here, the shear force at A in y direction is SFAy.

Calculate the shear force at C in y-direction.

    SFCy=SFAy+RCy (XII)

Here, the shear force at C in y direction is SFCy.

Calculate the moment at O and C.

    MO=MC=0 (XIII)

The moment at the supports of the simply supported beam is zero.

Calculate the moment at A in y-direction.

    MAy=SFOy×lOA (XIV)

Here, the moment at A is MA in y-direction.

The calculations for shear force and bending moment diagram in z- direction.

Calculate the shear force at O in z-direction.

    SFOz=ROz (XV)

Here, the shear force at O in z-direction is SFOz.

Calculate the shear force at A in z-direction.

    SFAz=SFOz+(TA1+TA2)sin45° (XVI)

Here, the shear force at A in z-direction is SFAz.

Calculate the shear force at B in z-direction.

    SFBz=SFAz(T1+T2) (XVII)

Calculate the shear force at C in z-direction.

    SFCz=SFBzRCz (XVIII)

Here, the shear force at C in z-direction is SFCz.

Calculate the moment at O and C.

    MO=MC=0 (XIX)

The moment at the supports of the simply supported beam is zero.

Calculate the moment at A in z-direction.

    MAz=SFOz×lOA (XX)

Here, the moment at A is MAz in z-direction.

Calculate the moment at B in z-direction.

    MBz=RCz×lBC (XXI)

Here, the moment at A is MBz in z-direction.

Conclusion:

Substitute 157.9N for ROy in Equation (X).

    SFOy=157.9N

Substitute 157.9N for SFOy, 300N for TA1, 45N for TA2 and 45° for θ in Equation (XI).

    SFAy=157.9N+(300N+45N)cos(45°)=157.9N+(345N)(12)=(157.9N)+(243.95N)86.1N

Substitute 86.1N for RCy and 86.1N for SFA in Equation (XII).

    SFCy=86.1N86.1N=0N

Substitute 157.9N for SFOy and 300mm for lOA in Equation (XIV).

    MAy=(157.9N)(300mm)=(157.9N)(300mm)(1m1000mm)=(157.9N)(0.3m)=47.37Nm

Thus, the shear force diagram and bending moment diagram for the shaft in y- direction is as follows.

Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering), Chapter 3, Problem 71P , additional homework tip  3

Figure-(1)

Substitute 107.2N for ROz in Equation (XV).

    SFOz=107.2N

Substitute 107.2N for SFOz, 300N for TA1, 45N for TA2 and 45° for θ in Equation (XVI).

    SFAz=107.2N+(300N+45N)cos45°=107.2N+(345N)(12)=107.2N+243.95136.8N

Substitute 136.8N for SFAz, 250N for T1 and 37.5N for T2 in Equation (XVII).

    SFBz=136.8N(250N+37.5N)=136.8N(287.5N)=150.7N

Substitute 150.7 for SFBz and 150.7 for RCz in Equation (XVIII).

    SFCz=150.7N+150.7N=0N

Substitute 107.2N for SFOz and 300mm for lOA in Equation (XX).

    MAz=(107.2N)(300mm)=(107.2N)(300mm)(1m1000mm)=(107.2N)(0.3m)=32.16Nm

Substitute 150.7N for RCz and 150mm for lBC in Equation (XXI).

    MBz=(150.7N)(150mm)=(150.7N)(150mm)(1m1000mm)=(150.7N)(0.15m)=22.6Nm

Thus, the shear force diagram and bending moment diagram for the shaft in y direction is as follows.

Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering), Chapter 3, Problem 71P , additional homework tip  4

Figure-(2)

(d)

Expert Solution
Check Mark
To determine

The bending stress at point of maximum bending moment.

The shear stress at point of maximum bending moment.

Answer to Problem 71P

The bending stress at point of maximum bending moment is 72.9MPa.

The shear stress at point of maximum bending moment is 20.3MPa.

Explanation of Solution

It is clear from the bending moment diagrams, that the critical location is at A. At this point, there will be maximum bending moment.

Write the net moment at A.

    MA=MAy2+MAz2 (XXII)

Here, the net moment at A is MA.

Write the torque transmitted by shaft from A to B.

    T=(TA1TA2)×dA2 (XXIII)

Here, the torque transmitted by shaft from A to B is T.

Calculate the bending stress.

    σ=32MAπd3 (XXIV)

Here, the bending stress is σ and diameter of shaft is d.

Calculate the shear stress.

    τ=16Tπd3 (XXV)

Here, the shear stress is τ.

Conclusion:

Substitute 47.37Nm for MAy and 32.16Nm for MAz in Equation (XXII).

    MA=(47.37Nm)2+(32.16Nm)2=(2243.91N2m2)+(1034.26N2m2)=(3278.17N2m2)57.26Nm

Substitute 300N for TA1, 45N for TA2 and 250mm for dA in Equation (XXIII).

    T=(300N45N)(250mm)2=(255N)(250mm)2(1m1000mm)=(31875Nmm)(1m1000mm)31.88Nm

Convert the diameter of the shaft from mm to m.

    d=20mm=(20mm)(1m1000mm)=0.02m

Substitute 57.26Nm for MA and 0.02m for d in Equation (XXV).

    σ=32×57.26Nmπ(0.02m)3=1832.32Nmπ(8×106m3)=(72.9×106Pa)(1MPa106Pa)=72.9MPa

Thus, the bending stress at point of maximum bending moment is 72.9MPa.

Substitute 31.88Nm for T and 0.02m for d in Equation (XXVI).

    τ=16×31.88Nmπ(0.02m)3=510.08Nmπ(8×106m3)=(20.29×106Pa)(1MPa106Pa)20.3MPa

Thus, the shear stress at point of maximum bending moment is 20.3MPa.

(e)

Expert Solution
Check Mark
To determine

The principal stresses at point of maximum bending moment.

The maximum shear stress at point of maximum bending moment.

Answer to Problem 71P

The principal stresses at point of maximum bending moment are 78.2MPa and 5.27MPa.

The maximum shear stress at point of maximum bending moment is 41.7MPa.

Explanation of Solution

Calculate the maximum principal stress.

    σ1=σ2+(σ2)2+τ2 (XXVI)

Here, the maximum principal stress is σ1.

Calculate the minimum principal stress.

    σ2=σ2(σ2)2+τ2 (XXVII)

Here, the minimum principal stress is σ2.

Calculate the maximum shear stress.

    τmax=(σ2)2+τ2 (XXVIII)

Here, maximum shear stress is τmax.

Conclusion:

Substitute 72.9MPa for σ and 20.3MPa for τ in Equation (XXVI).

    σ1=72.9MPa2+(72.9MPa2)2+(20.3MPa)2=72.9MPa2+(1328.60MPa2)+(412.09MPa2)=36.45MPa+41.72MPa78.2MPa

Substitute 72.9MPa for σ and 20.3MPa for τ in Equation (XXVII).

    σ2=72.9MPa2(72.9MPa2)2+(20.3MPa)2=72.9MPa2(1328.60MPa2)+(412.09MPa2)=36.45MPa41.7MPa=5.25MPa

The principal stresses at point of maximum bending moment are 78.2MPa and 5.27MPa.

Substitute 72.9MPa for σ and 20.3MPa for τ in Equation (XXVIII).

    τmax=(72.9MPa2)2+(20.3MPa)2=(1328.60MPa2)+(412.09MPa2)=(1740.69MPa2)41.7MPa

Thus, the maximum shear stress at point of maximum bending moment is 41.7MPa.

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Chapter 3 Solutions

Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering)

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