Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 11, Problem 59SDP
The part shown in Fig. P11.59 is a hemispherical shell used as an acetabular (mushroom-shaped) cup in a total hip replacement. Select a casting process for making this part, and provide a sketch of all the patterns or tooling needed if it is to be produced from a cobalt–chrome alloy.
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chanism shown in figure below, the crank OA rotates at 60 RPM counterclockwise. The
velocity diagram is also drawn to scale (take dimensions from space diagram). Knowing that QCD is rigid
plate, determine:
a. Linear acceleration of slider at B,
b.
Angular acceleration of the links AC, plate CQD, and BD.
D
Space Diagram
Scale 1:10
A
ES
a
o,p,g
b
Velocity Diagram
Scale 50 mm/(m/s)
d
A thick closed cylinder, 100 mm inner diameter and 200 mm outer diameter is subjected
to an internal pressure of 230 MPa and outer pressure of 70 MPa. Modulus of elasticity,
E=200 GPa. and Poisson's ratio is 0.3, determine:
i)
The maximum hoop stress
ii)
The maximum shear stress
iii)
The new dimension of the outer diameter due to these inner and outer pressures.
A
ә
レ
shaft fitted with a flywheel rotates at 300 rpm. and drives a machine. The torque
required to drive the machine varies in a cyclic manner over a period of 2 revolutions. The torque drops
from 20,000 Nm to 10,000 Nm uniformly during 90 degrees and remains constant for the following 180
degrees. It then rises uniformly to 35,000 Nm during the next 225 degrees and after that it drops to
20,000 in a uniform manner for 225 degrees, the cycle being repeated thereafter.
Determine the power required to drive the machine and percentage fluctuation in speed, if the driving
torque applied to the shaft is constant and the mass of the flywheel is 12 tonnes with radius of gyration of
500 mm. What is the maximum angular acceleration of the flywheel.
35,000
TNm
20,000
10,000
495
Crank angle 8 degrees
270
0
90
か
---20125
750 X 2.01
44
720
s
Chapter 11 Solutions
Manufacturing Engineering & Technology
Ch. 11 - Describe the differences between expendable and...Ch. 11 - Name the important factors in selecting sand for...Ch. 11 - What are the major types of sand molds? What are...Ch. 11 - List important considerations when selecting...Ch. 11 - What is the function of a core?Ch. 11 - What is the difference between sand-mold and...Ch. 11 - What are composite molds? Why are they used?Ch. 11 - Describe the features of plaster-mold casting.Ch. 11 - Name the type of materials typically used for...Ch. 11 - What are the advantages of pressure casting over...
Ch. 11 - List the advantages and limitations of die...Ch. 11 - What is the purpose of a riser? What is a blind...Ch. 11 - Explain the purpose of a vent and a runner in a...Ch. 11 - How are shell molds produced?Ch. 11 - What keeps the mold together in vacuum casting?Ch. 11 - What is squeeze casting? What are its advantages?Ch. 11 - What are the advantages of the lost-foam casting...Ch. 11 - Prob. 18RQCh. 11 - What are the reasons for the large variety of...Ch. 11 - Why are risers not as useful in die casting as...Ch. 11 - Describe the drawbacks to having a riser that is...Ch. 11 - Why can blind risers be smaller than open-top...Ch. 11 - Why does die casting produce the smallest cast...Ch. 11 - Why is the investment-casting process capable of...Ch. 11 - What differences, if any, would you expect in the...Ch. 11 - Recently, cores for sand casting have been...Ch. 11 - Would you recommend preheating the molds used in...Ch. 11 - Give reasons for, and examples of, using die...Ch. 11 - Referring to Fig. 11.3, do you think it is...Ch. 11 - Explain why squeeze casting produces parts with...Ch. 11 - How are the individual wax patterns attached on a...Ch. 11 - Describe the measures that you would take to...Ch. 11 - You have seen that, even though die casting...Ch. 11 - How are hollow parts with various cavities made by...Ch. 11 - It was stated that the strength-to-weight ratio of...Ch. 11 - How are risers and sprues placed in sand molds?...Ch. 11 - In shell-mold casting, the curing process is...Ch. 11 - Why does the die-casting machine shown in Fig....Ch. 11 - Prob. 39QLPCh. 11 - What are the benefits to heating the mold in...Ch. 11 - The slushy state of alloys refers to that state...Ch. 11 - Can a chaplet also act as a chill? Explain.Ch. 11 - Rank the casting processes described in this...Ch. 11 - Estimate the clamping force for a die-casting...Ch. 11 - In sand casting, it is important that the...Ch. 11 - If an acceleration of 100 g is necessary to...Ch. 11 - A jeweler wishes to produce 24 gold rings in one...Ch. 11 - Describe the procedures that would be involved in...Ch. 11 - The optimum shape of a riser is spherical to...Ch. 11 - Sketch and describe a casting line consisting of...Ch. 11 - Outline the casting processes that would be most...Ch. 11 - Make a list of the mold and die materials used in...Ch. 11 - Write a brief paper on the permeability of molds...Ch. 11 - Light metals commonly are cast in vulcanized...Ch. 11 - It sometimes is desirable to cool metals more...Ch. 11 - The part shown in Fig. P11.59 is a hemispherical...Ch. 11 - Porosity that has developed in the boss of a...Ch. 11 - In Fig. II.1b the gemstones have been cast in...
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