Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 11, Problem 3RQ
What are the major types of sand molds? What are their characteristics?
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Calculate the force in cable AB and the angle θ for the support system shown. Round your final answers to two decimal places.
1.53 In the steel structure shown, a 6-mm-diameter pin is used at C and
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that link BD is not reinforced around the pin holes.
Front view
D
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18 mm
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A
B
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160 mm
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CORRECT AND DETAILED HANDWRITTEN SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED.
16: Determine (a) the maximum bending stress, (b)the maximum shearing stress, (c) compressive bending stress atthe roller support, and (d) the shearing stress 1 in below the topsurface of the beam at the location 1 ft to the right of the rollersupport in the simply supported beam shown in Fig. 8-70.ANS: (a) 21,945.313 lb/in2; (b) 1656.25 lb/in2; (c) 10,000 lb/in2; (d) 190.972 lb/in2
Chapter 11 Solutions
Manufacturing Engineering & Technology
Ch. 11 - Describe the differences between expendable and...Ch. 11 - Name the important factors in selecting sand for...Ch. 11 - What are the major types of sand molds? What are...Ch. 11 - List important considerations when selecting...Ch. 11 - What is the function of a core?Ch. 11 - What is the difference between sand-mold and...Ch. 11 - What are composite molds? Why are they used?Ch. 11 - Describe the features of plaster-mold casting.Ch. 11 - Name the type of materials typically used for...Ch. 11 - What are the advantages of pressure casting over...
Ch. 11 - List the advantages and limitations of die...Ch. 11 - What is the purpose of a riser? What is a blind...Ch. 11 - Explain the purpose of a vent and a runner in a...Ch. 11 - How are shell molds produced?Ch. 11 - What keeps the mold together in vacuum casting?Ch. 11 - What is squeeze casting? What are its advantages?Ch. 11 - What are the advantages of the lost-foam casting...Ch. 11 - Prob. 18RQCh. 11 - What are the reasons for the large variety of...Ch. 11 - Why are risers not as useful in die casting as...Ch. 11 - Describe the drawbacks to having a riser that is...Ch. 11 - Why can blind risers be smaller than open-top...Ch. 11 - Why does die casting produce the smallest cast...Ch. 11 - Why is the investment-casting process capable of...Ch. 11 - What differences, if any, would you expect in the...Ch. 11 - Recently, cores for sand casting have been...Ch. 11 - Would you recommend preheating the molds used in...Ch. 11 - Give reasons for, and examples of, using die...Ch. 11 - Referring to Fig. 11.3, do you think it is...Ch. 11 - Explain why squeeze casting produces parts with...Ch. 11 - How are the individual wax patterns attached on a...Ch. 11 - Describe the measures that you would take to...Ch. 11 - You have seen that, even though die casting...Ch. 11 - How are hollow parts with various cavities made by...Ch. 11 - It was stated that the strength-to-weight ratio of...Ch. 11 - How are risers and sprues placed in sand molds?...Ch. 11 - In shell-mold casting, the curing process is...Ch. 11 - Why does the die-casting machine shown in Fig....Ch. 11 - Prob. 39QLPCh. 11 - What are the benefits to heating the mold in...Ch. 11 - The slushy state of alloys refers to that state...Ch. 11 - Can a chaplet also act as a chill? Explain.Ch. 11 - Rank the casting processes described in this...Ch. 11 - Estimate the clamping force for a die-casting...Ch. 11 - In sand casting, it is important that the...Ch. 11 - If an acceleration of 100 g is necessary to...Ch. 11 - A jeweler wishes to produce 24 gold rings in one...Ch. 11 - Describe the procedures that would be involved in...Ch. 11 - The optimum shape of a riser is spherical to...Ch. 11 - Sketch and describe a casting line consisting of...Ch. 11 - Outline the casting processes that would be most...Ch. 11 - Make a list of the mold and die materials used in...Ch. 11 - Write a brief paper on the permeability of molds...Ch. 11 - Light metals commonly are cast in vulcanized...Ch. 11 - It sometimes is desirable to cool metals more...Ch. 11 - The part shown in Fig. P11.59 is a hemispherical...Ch. 11 - Porosity that has developed in the boss of a...Ch. 11 - In Fig. II.1b the gemstones have been cast in...
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- CORRECT AND DETAILED HANDWRITTEN SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED. 20: A 2022 Porsche 911 (992) GT3 is crossing a 20 ft bridge. The specification of the car is shown below.Determine the maximum shear (in lb) and moment (in lb-ft) on the bridge. ANS: Vmax = 2,680.850 lb ; Mmax = 11,233.13 lb-ftarrow_forwardCORRECT AND DETAILED HANDWRITTEN SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED. Answers: P1 = 208.625 KN/M P2 = 281.310 KN/M P = 15.491 KN/M FB = 463.402 MPA FV = 55.034 MPAarrow_forwardCORRECT AND DETAILED HANDWRITTEN SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED. 18: Determine the maximum shear and moment that would be experienced by a 10 m beam if a three-wheelmoving load of 10 kN, 30 kN, and 5 kN respectively will pass it by. The distance between the 1st and 2nd load is 1 m and the distance between the 2nd and 3rd load is 3 m.ANS: Vmax = 40 kN ; Mmax = 100.014 kN-marrow_forward
- CORRECT AND DETAILED HANDWRITTEN SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED. 5: A 12-m simply supported bridge is constructed with 100-mm concrete slab deck supported by precastconcrete stringers spaced 800 mm on center. Analyze the stringers when subjected to a moving load consisting of 3 evenly spaced axle loads at 3 m and equivalent to 20 kN, 30 kN and 40 kN respectively. The self-weight of the stringers is 8.5 kN/m and the concrete deck has a unit weight of 24 kN/m3 . Neglect all other superimposed loads. Calculate: (a) the maximum shear force in the stringers; (b) the maximum bending moment in the stringers. Answer: Vmax = 135.020 KN, Mmax = 477.388 KN-Marrow_forwardCORRECT AND DETAILED HANDWRITTEN SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED. 19: A 22-wheeler truck is crossing over 25 m bridge. The dimensions between the axles of the truck are shownin the figure below. Axles 1 to 3 carry a 90 kN load each, axles 4 and 5 carry a 65 kN load each, and the axle directly below the cab of the truck has a load of 100 kN. Determine the maximum shear and moment on the bridge.ANS: Vmax = 374.92 kN ; Mmax = 1,702.229 kN-marrow_forwardCORRECT AND DETAILED HANDWRITTEN SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED. 1. A H = 6 m cantilever retaining wall is subjected to a soil pressurelinearly varying from zero at the top to 90 kPa at the bottom. As an additionalsupport, it is anchored at depth y = 2 m. with maximum tension equal to 25kN. Assume that the stem provides fully retrained support. Draw the shearand moment diagram of the wall to calculate the following: (a) Maximumpositive bending moment per linear meter; (b) maximum negative bendingmoment per linear meter; (c) maximum shear force per linear meter. answer: +MMax = 440 kn-m, -Mmax = 0kn-M, Vmax = 245 KNarrow_forward
- CORRECT AND DETAILED HANDWRITTEN SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED. 17: A simply supported beam with the section shown below has an allowableflexural shearing stress of 43 MPa. (a) Determine the maximum allowable shearing force onthe section. And (b) what is the minimum thickness of plate that should be welded at theflanges if the section is to withstand a total shearing force of 200 kN. The additional plate willhave its base dimension equal to the flange dimension.ANS: V = 179.333 kN ; t = 23.181 mmarrow_forwardCORRECT AND DETAILED HANDWRITTEN SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED. Answer: A = 0.207 L(M)arrow_forwardQu 4 The 12-kg slender rod is attached to a spring, which has an unstretched length of 2 m. If the rod is released from rest when 0 = 30°, determine its angular velocity at the instant 0 = 90°. 2 m B k = 40 N/m 2 marrow_forward
- CORRECT AND DETAILED HANDWRITTEN SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED. 13: A cantilever beam is of length 1.5 m,loaded by a concentrated load P at its tip as shown inFig. 8-18(a), and is of circular cross section (R = 100 mm),having two symmetrically placed longitudinal holes asindicated. The material is titanium alloy, having anallowable working stress in bending of 600 MPa.Determine the maximum allowable value of the verticalforce P. ANS: P = 236,589.076 N = 236.589 kNarrow_forwardCORRECT AND DETAILED HANDWRITTEN SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED. 15: Consider a beam having an I-type cross section as shown in Fig. 8-45. Ashearing force V of 150 kN acts over the section. Determine the maximum and minimumvalues of the shearing stress in the vertical web of the section.ANS: fv(max) = 44.048 MPa ; fv(min) = 33.202 MPaarrow_forwardCORRECT AND DETAILED HANDWRITTEN SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED. 12: A steel cantilever beam 16 ft 8 in in length is subjected to a concentrated load of 320 lb acting at the freeend of the bar. A commercially available rolled steel section, designated as W12x32, is used for the beam. Assume that the total depth of the beam is 12 in, and the neutral axis of the section is in the middle. Determine the maximum tensile and compressive stresses. (Properties of commercially available rolled steel section provided in the table. Z = section modulus). ANS: σT = σC = 1,572.482 lb/in2arrow_forward
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