Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 11, Problem 22QLP
Why can blind risers be smaller than open-top risers?
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36 - A riser in the shape of a sphere is to be designed for a sand casting mold. The casting is a rectangular plate, with
length = 25 cm, width = 15 cm, and thickness = 2,5 cm. If the total solidification time of the casting itself is known to
be 4,5 min, determine the diameter of the riser so that it will take 2596 longer for the riser to solidify.
Riser volume: V-(nD³/6 (D=diameter)
Riser area: A-TD2
Casting volume: V-L-W-t (L-Length, W=width, t=thickness)
Chapter 11 Solutions
Manufacturing Engineering & Technology
Ch. 11 - Describe the differences between expendable and...Ch. 11 - Name the important factors in selecting sand for...Ch. 11 - What are the major types of sand molds? What are...Ch. 11 - List important considerations when selecting...Ch. 11 - What is the function of a core?Ch. 11 - What is the difference between sand-mold and...Ch. 11 - What are composite molds? Why are they used?Ch. 11 - Describe the features of plaster-mold casting.Ch. 11 - Name the type of materials typically used for...Ch. 11 - What are the advantages of pressure casting over...
Ch. 11 - List the advantages and limitations of die...Ch. 11 - What is the purpose of a riser? What is a blind...Ch. 11 - Explain the purpose of a vent and a runner in a...Ch. 11 - How are shell molds produced?Ch. 11 - What keeps the mold together in vacuum casting?Ch. 11 - What is squeeze casting? What are its advantages?Ch. 11 - What are the advantages of the lost-foam casting...Ch. 11 - Prob. 18RQCh. 11 - What are the reasons for the large variety of...Ch. 11 - Why are risers not as useful in die casting as...Ch. 11 - Describe the drawbacks to having a riser that is...Ch. 11 - Why can blind risers be smaller than open-top...Ch. 11 - Why does die casting produce the smallest cast...Ch. 11 - Why is the investment-casting process capable of...Ch. 11 - What differences, if any, would you expect in the...Ch. 11 - Recently, cores for sand casting have been...Ch. 11 - Would you recommend preheating the molds used in...Ch. 11 - Give reasons for, and examples of, using die...Ch. 11 - Referring to Fig. 11.3, do you think it is...Ch. 11 - Explain why squeeze casting produces parts with...Ch. 11 - How are the individual wax patterns attached on a...Ch. 11 - Describe the measures that you would take to...Ch. 11 - You have seen that, even though die casting...Ch. 11 - How are hollow parts with various cavities made by...Ch. 11 - It was stated that the strength-to-weight ratio of...Ch. 11 - How are risers and sprues placed in sand molds?...Ch. 11 - In shell-mold casting, the curing process is...Ch. 11 - Why does the die-casting machine shown in Fig....Ch. 11 - Prob. 39QLPCh. 11 - What are the benefits to heating the mold in...Ch. 11 - The slushy state of alloys refers to that state...Ch. 11 - Can a chaplet also act as a chill? Explain.Ch. 11 - Rank the casting processes described in this...Ch. 11 - Estimate the clamping force for a die-casting...Ch. 11 - In sand casting, it is important that the...Ch. 11 - If an acceleration of 100 g is necessary to...Ch. 11 - A jeweler wishes to produce 24 gold rings in one...Ch. 11 - Describe the procedures that would be involved in...Ch. 11 - The optimum shape of a riser is spherical to...Ch. 11 - Sketch and describe a casting line consisting of...Ch. 11 - Outline the casting processes that would be most...Ch. 11 - Make a list of the mold and die materials used in...Ch. 11 - Write a brief paper on the permeability of molds...Ch. 11 - Light metals commonly are cast in vulcanized...Ch. 11 - It sometimes is desirable to cool metals more...Ch. 11 - The part shown in Fig. P11.59 is a hemispherical...Ch. 11 - Porosity that has developed in the boss of a...Ch. 11 - In Fig. II.1b the gemstones have been cast in...
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Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- A vertical true centrifugal casting process is used to produce bushings that are 200 mm long and 200 mm in outside diameter. If the rotational speed during solidification is 500 rev/min, determine the inside diameter at the top of the bushing if the inside diameter at the bottom is 150 mm? Ans. Dt = 167.98 mm.arrow_forwardState the steps that must be taken to correct the following casting defects: 1. Formation of discontinuity in the casting.- 2. Cast surface consisting of a mixture of sand and metal. 3. Casting with balloon-shaped gas cavity near the surface. 4. Formation of hot tearing in expandable and permanent mold casungs. 5. Metal splatters during pouring and solid globules form and become entrapped in casting.arrow_forward(9,00 Puanlar) A riser in the shape of a sphere is to be designed for a sand casting mold. The casting is a rectangular plate, with 8- length 50 cm, width = 35 cm, and thickness = 4 cm. If the total solidification time of the casting itself is known to be 7,5 min, determine the diameter of the riser so that it will take 30% longer for the riser to solidify. %3D Riser volume: V3(TD3)/6(D%3Ddiameter) Riser area: A=TD2 Casting volume: V-L-Wt (L-Length, W=width, t-thickness) a) 8,41 cm b) O 7,34 cm c) 6.62 cm 11,46 cm Boş bırak KÖnceki 8/43 Sonraki> Каpatarrow_forward
- i need the answer quicklyarrow_forward(3):-The suitable type of casting to making tubs and cylinders is by a --- a- Lost wax casting b- Centrifugal casting c- Sand casting d- Continuous casting (4):- The surface of product Extruded by ----- Extrusion process has high smooth a- Hot b- Cold e- Warm (5):- High temperature leads to ----- he metal's ability to form a- Decreases b- Increases c- Non affected onarrow_forwardEX.3//A cylindrical riser must be designed for a sand-casting mold. The casting itself is a steel rectangular plate with dimensions 7.5 cm x 12.5 cm x 2.0 cm. Previous observations have indicated that the total solidification time (TTs) for this casting =1.6 min. The cylinder for the riser will have a diameter-to-height ratio=1.0. Determine the dimensions of the riser so that its TTS = 2.0 min.arrow_forward
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- The shape factor for a casting in the form of an annular cylinder of outside diameter 30 cm, inside diameter 20 cm and height 30 cm (correction factor k=1.0) will be... (a) 21.77 (b) 6.28 (c) 9.42 (d) 12.28arrow_forward1. Figure below shows a cylinder rise attached to a casting. Is the rise effective? 3 8 6 3arrow_forwardManufacturing Processesarrow_forward
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