Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 11, Problem 39QLP
To determine
Chocolate forms are available in hollow shapes. What process should be used to make these chocolates?
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Briefly explain the Casting and Molding processes and define their basic requirements.
If a manufacturer was asked to produce a set of plastic bottles, which method would you suggest?Justify your answer.
Your die setter brings you a print of a cylinder with a 2 inch outside diameter and a 1.75 inch inside
diameter. The cylinder is to be molded of iron powder with a green density of 6.8 g/cc. The apparent
density of the powder is 2.9 g/cc. What is the die fill if the green part is to have a height of 2.5 inches?
(show your work)
in
the outside shape of
the casting can be round, octagonal,
hexagonal, and so on. However, the
inside shape of the casting is
(theoretically) perfectly round, due to
the radially symmetric forces at work
Squeeze casting O
centrifugal casting O
Expanded polystyrene process
semi centrifugal casting
centrifuge casting
die casting O
shell casting
low pressure casting
Plaster-mold casting.
Chapter 11 Solutions
Manufacturing Engineering & Technology
Ch. 11 - Describe the differences between expendable and...Ch. 11 - Name the important factors in selecting sand for...Ch. 11 - What are the major types of sand molds? What are...Ch. 11 - List important considerations when selecting...Ch. 11 - What is the function of a core?Ch. 11 - What is the difference between sand-mold and...Ch. 11 - What are composite molds? Why are they used?Ch. 11 - Describe the features of plaster-mold casting.Ch. 11 - Name the type of materials typically used for...Ch. 11 - What are the advantages of pressure casting over...
Ch. 11 - List the advantages and limitations of die...Ch. 11 - What is the purpose of a riser? What is a blind...Ch. 11 - Explain the purpose of a vent and a runner in a...Ch. 11 - How are shell molds produced?Ch. 11 - What keeps the mold together in vacuum casting?Ch. 11 - What is squeeze casting? What are its advantages?Ch. 11 - What are the advantages of the lost-foam casting...Ch. 11 - Prob. 18RQCh. 11 - What are the reasons for the large variety of...Ch. 11 - Why are risers not as useful in die casting as...Ch. 11 - Describe the drawbacks to having a riser that is...Ch. 11 - Why can blind risers be smaller than open-top...Ch. 11 - Why does die casting produce the smallest cast...Ch. 11 - Why is the investment-casting process capable of...Ch. 11 - What differences, if any, would you expect in the...Ch. 11 - Recently, cores for sand casting have been...Ch. 11 - Would you recommend preheating the molds used in...Ch. 11 - Give reasons for, and examples of, using die...Ch. 11 - Referring to Fig. 11.3, do you think it is...Ch. 11 - Explain why squeeze casting produces parts with...Ch. 11 - How are the individual wax patterns attached on a...Ch. 11 - Describe the measures that you would take to...Ch. 11 - You have seen that, even though die casting...Ch. 11 - How are hollow parts with various cavities made by...Ch. 11 - It was stated that the strength-to-weight ratio of...Ch. 11 - How are risers and sprues placed in sand molds?...Ch. 11 - In shell-mold casting, the curing process is...Ch. 11 - Why does the die-casting machine shown in Fig....Ch. 11 - Prob. 39QLPCh. 11 - What are the benefits to heating the mold in...Ch. 11 - The slushy state of alloys refers to that state...Ch. 11 - Can a chaplet also act as a chill? Explain.Ch. 11 - Rank the casting processes described in this...Ch. 11 - Estimate the clamping force for a die-casting...Ch. 11 - In sand casting, it is important that the...Ch. 11 - If an acceleration of 100 g is necessary to...Ch. 11 - A jeweler wishes to produce 24 gold rings in one...Ch. 11 - Describe the procedures that would be involved in...Ch. 11 - The optimum shape of a riser is spherical to...Ch. 11 - Sketch and describe a casting line consisting of...Ch. 11 - Outline the casting processes that would be most...Ch. 11 - Make a list of the mold and die materials used in...Ch. 11 - Write a brief paper on the permeability of molds...Ch. 11 - Light metals commonly are cast in vulcanized...Ch. 11 - It sometimes is desirable to cool metals more...Ch. 11 - The part shown in Fig. P11.59 is a hemispherical...Ch. 11 - Porosity that has developed in the boss of a...Ch. 11 - In Fig. II.1b the gemstones have been cast in...
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- I am stuck on this question I have for my homework. Can you please help me out?arrow_forwardGranule strength is very important in pressing powders. The force applied to a granule with a radius of 1 mm is 0.5 Newton. Calculate the breaking strength of the granule. b) It is observed that the pressed granules break easily during pressing. Write down the reasons of this situation and what would you take precations to solve this problem? Why? (please write down 3 precautions with reasons). odluckarrow_forwardIs reconstitution the act of mixing a liquid with a powder to make a liquid form?arrow_forward
- The parting line in injection molding is which one of the following: (a) the lines formed where polymer melt meets after flowing around a core in the mold, (b) the narrow gate sections where the parts are separated from the runner, (c) where the clamping unit is joined to the injection unit in the molding machine, or (d) where the two mold halves come together?arrow_forwardanswer quicklyarrow_forwardwhy is the answer B?arrow_forward
- For a powder binding process that mixes a 1:2 volume ratio mixture of semi-crystalline polyethylene powder with a density of 0.900 g/cm3 andcrystalline polyethylene powder, what is the percent crystallinity of the manufactured parts? (The density of polyethylene in its amorphous andcrystalline states is 0.870 g/cm3 and 0.998 g/cm3 respectively)(This question has only one correct answer)% Crystallinity = 55.45%% Crystallinity = 65.50%% Crystallinity = 76.99%% Crystallinity = 82.30%% Crystallinity = 57.25%arrow_forward)Design a two-plate mould for the plastic product as shown in Figure with clearlyshowing the feeding system, cooling system and ejector system.arrow_forwardA thin steel disk of an oil separator of 100mm outside diameter is shrunk onto a solid steel shaft of 20mm diameter. The system is to be designed to make sure the disc does not become loose at speeds lower than 100000rev/min. Determine the shrinkage allowance required in order to avoid separation disc and shaft, at a speed of 100000rev/min. For the material assume a Young's Modulus, Poisson Ratio and density of 210GPa, 0.3 and 7850kg/m³ respectively.arrow_forward
- For a powder binding process that mixes a 1:2 volume ratio mixture of semi-crystalline polyethylene powder with a density of 0.900 g/cm³ and crystalline polyethylene powder, what is the percent crystallinity of the manufactured parts? (The density of polyethylene in its amorphous and crystalline states is 0.870 g/cm³ and 0.998 g/cm³ respectively) (This question has only one correct answer) О а. % Crystallinity = 55.45% O . % Crystallinity = 57.25% О с. % Crystallinity = 76.99% Od. % Crystallinity = 82.30% % Crystallinity = 65.50%arrow_forwardFor a powder binding process that mixes a 1:2 volume ratio mixture of semi-crystalline polyethylene powder with a density of 0.900 g/cm³ and crystalline polyethylene powder, what is the percent crystallinity of the manufactured parts? (The density of polyethylene in its amorphous and crystalline states is 0.870 g/cm3 and 0.998 g/cm3 respectively) (This question has only one correct answer) O a. % Crystallinity = 65.50% O b. % Crystallinity = 57.25% С. % Crystallinity = 82.30% O d. % Crystallinity = 76.99% е. % Crystallinity = 55.45%arrow_forwardQ1arrow_forward
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