Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 11, Problem 19QLP
What are the reasons for the large variety of casting processes that have been developed over the years? Explain with specific examples.
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Chapter 11 Solutions
Manufacturing Engineering & Technology
Ch. 11 - Describe the differences between expendable and...Ch. 11 - Name the important factors in selecting sand for...Ch. 11 - What are the major types of sand molds? What are...Ch. 11 - List important considerations when selecting...Ch. 11 - What is the function of a core?Ch. 11 - What is the difference between sand-mold and...Ch. 11 - What are composite molds? Why are they used?Ch. 11 - Describe the features of plaster-mold casting.Ch. 11 - Name the type of materials typically used for...Ch. 11 - What are the advantages of pressure casting over...
Ch. 11 - List the advantages and limitations of die...Ch. 11 - What is the purpose of a riser? What is a blind...Ch. 11 - Explain the purpose of a vent and a runner in a...Ch. 11 - How are shell molds produced?Ch. 11 - What keeps the mold together in vacuum casting?Ch. 11 - What is squeeze casting? What are its advantages?Ch. 11 - What are the advantages of the lost-foam casting...Ch. 11 - Prob. 18RQCh. 11 - What are the reasons for the large variety of...Ch. 11 - Why are risers not as useful in die casting as...Ch. 11 - Describe the drawbacks to having a riser that is...Ch. 11 - Why can blind risers be smaller than open-top...Ch. 11 - Why does die casting produce the smallest cast...Ch. 11 - Why is the investment-casting process capable of...Ch. 11 - What differences, if any, would you expect in the...Ch. 11 - Recently, cores for sand casting have been...Ch. 11 - Would you recommend preheating the molds used in...Ch. 11 - Give reasons for, and examples of, using die...Ch. 11 - Referring to Fig. 11.3, do you think it is...Ch. 11 - Explain why squeeze casting produces parts with...Ch. 11 - How are the individual wax patterns attached on a...Ch. 11 - Describe the measures that you would take to...Ch. 11 - You have seen that, even though die casting...Ch. 11 - How are hollow parts with various cavities made by...Ch. 11 - It was stated that the strength-to-weight ratio of...Ch. 11 - How are risers and sprues placed in sand molds?...Ch. 11 - In shell-mold casting, the curing process is...Ch. 11 - Why does the die-casting machine shown in Fig....Ch. 11 - Prob. 39QLPCh. 11 - What are the benefits to heating the mold in...Ch. 11 - The slushy state of alloys refers to that state...Ch. 11 - Can a chaplet also act as a chill? Explain.Ch. 11 - Rank the casting processes described in this...Ch. 11 - Estimate the clamping force for a die-casting...Ch. 11 - In sand casting, it is important that the...Ch. 11 - If an acceleration of 100 g is necessary to...Ch. 11 - A jeweler wishes to produce 24 gold rings in one...Ch. 11 - Describe the procedures that would be involved in...Ch. 11 - The optimum shape of a riser is spherical to...Ch. 11 - Sketch and describe a casting line consisting of...Ch. 11 - Outline the casting processes that would be most...Ch. 11 - Make a list of the mold and die materials used in...Ch. 11 - Write a brief paper on the permeability of molds...Ch. 11 - Light metals commonly are cast in vulcanized...Ch. 11 - It sometimes is desirable to cool metals more...Ch. 11 - The part shown in Fig. P11.59 is a hemispherical...Ch. 11 - Porosity that has developed in the boss of a...Ch. 11 - In Fig. II.1b the gemstones have been cast in...
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- An Inclining experiment done on a ship thats 6500 t, a mass of 30t was moved 6.0 m transvesly causing a 30 cm deflection in a 6m pendulum, calculate the transverse meta centre height.arrow_forwarda ship 150 m long and 20.5 m beam floats at a draught of8 m and displaces 19 500 tonne. The TPC is 26.5 and midshipsection area coefficient 0.94. Calculate the block, prismatic andwaterplane area coefficients.arrow_forwardA vessel loads 680 t fuel between forward and aft deep tanks. centre of gravity of forward tank is 24m forward of ships COG. centre to centre between tanks is 42 m. how much in each tank to keep trim the samearrow_forward
- Beam of a vessel is 11% its length. Cw =0.72. When floating in SW of relative denisity 1.03, TPC is 0.35t greater than in freshwater. Find the length of the shiparrow_forwardAn inclining experiment was carried out on a ship of 4000tonne displacement, when masses of 6 tonne were moved transverselythrough 13.5 m. The deflections of a 7.5 m pendulurnwere 81, 78, 85, 83, 79, 82, 84 and 80 mm respectively.Caiculate the metacentric height.arrow_forwardA ship of 10 000 tonne displacement has a waterplanearea of 1300 m2. The ship loads in water of 1.010 t/m3 andmoves into water of 1.026 t/m3. Find the change in meandraughtarrow_forward
- A ship of 7000 tonne displacement has a waterplane areaof 1500 m2. In passing from sea water into river water of1005 kg/m3 there is an increase in draught of 10 cm. Find the Idensity of the sea water.arrow_forwardA ship has 300 tonne of cargo in the hold, 24 m forward ofmidships. The displacement of the vessel is 6000 tonne and its centre of gravity is 1.2 m forward of midships.Find the new position of the centre of gravity if this cargo ismoved to an after hold, 40 m from midshipsarrow_forwardSketch and describe how ships are supported in dry dock. When and where does the greatest amount of stresses occur?arrow_forward
- Sketch and desribe a balanced rudder and how it is suspendedarrow_forwardA ship 140 m long and 18 m beam floats at a draught of9 m. The immersed cross-sectionai areas at equai intervais are 5,60, 116, 145, 152, 153, 153, 151, 142, 85 and 0 m2 respectively.Calculate:(a) displacement(b) block coefficient(c) midship section area coefficient(d) prismatic coefficient.arrow_forwardA steamer has waterplane area 1680m2 recorded in water with relative denisty 1.013. Displacement = 1200 t, calculate difference in draught in salwater reltive denisity 1.025.arrow_forward
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