DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 38, Problem 36RQ
What are some of the arc or plasma techniques that can be used to apply a thermal spray coating?
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Pipe-it Inc. wishes to modernize its facilities which refurbish used pipeline equipment. Robotic machinery appears to be the best option for the spot-welding process?
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Welding is a process that is used to attach pieces of metal to one another. In a certain welding process, small pieces of Al (s) and CuO (s) are placed in a crucible and ignited, causing the following highly exothermic
reaction to occur.
2 Al+ 3 Cuo - 3 Cu + Al,O3
The copper and aluminum oxide melt. The molten aluminum oxide floats to the top of the crucible. When the steel disk below the crucible melts, the molten copper flows into the weld cavity and welds the pieces of metal
together as it cools and solidifies. The setup is represented in the following diagram.
Mixture of Al(s)
and CuO(s)
Crucible
Steel Disk
Weld Cavity
Pieces of
Metal to Be
Connected
Chapter 38 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 38 - What are some joining conditions where welding...Ch. 38 - What are some of the lower-temperature methods of...Ch. 38 - In what ways is a thermit weld similar to the...Ch. 38 - What is the source of the welding heat in thermit...Ch. 38 - For what types of applications might thermit...Ch. 38 - What is the source of the welding heat in...Ch. 38 - What are some of the various functions of the slag...Ch. 38 - Electroslag welding would be most attractive for...Ch. 38 - What is the source of heat in electron-beam...Ch. 38 - Why is a high vacuum required in the electron-beam...
Ch. 38 - What types of production limitations are imposed...Ch. 38 - What are the major assets and negative features of...Ch. 38 - What are some of the attractive features of...Ch. 38 - What is unique about the fusion zone geometry of...Ch. 38 - Describe the weld pool geometry and size of the...Ch. 38 - What is an autogenous weld?Ch. 38 - What might be necessary to permit the laser...Ch. 38 - What are some of the Ways in which laser-beam...Ch. 38 - What are the three common types of industrial...Ch. 38 - Which type of laser light can be transmitted...Ch. 38 - What are some of the attractive features of a...Ch. 38 - Why is laser-beam welding an attractive process...Ch. 38 - What are the attractive properties of hybrid...Ch. 38 - Prob. 24RQCh. 38 - What is the function of the assist gas in...Ch. 38 - What is the difference between exothermic cutting...Ch. 38 - Which type of laser is preferred for cutting...Ch. 38 - Prob. 28RQCh. 38 - Prob. 29RQCh. 38 - What features have made lasers a common means of...Ch. 38 - What are some of the attractive features of laser...Ch. 38 - What are some common objectives of surfacing...Ch. 38 - What types of materials are applied by surfacing...Ch. 38 - Prob. 34RQCh. 38 - What is the benefit of high-velocity oxyfuel...Ch. 38 - What are some of the arc or plasma techniques that...Ch. 38 - How is thermal spraying similar to surfacing? How...Ch. 38 - Prob. 38RQCh. 38 - Prob. 39RQCh. 38 - Provide a reasonable definition of brazing?Ch. 38 - What are some key differences between brazing and...Ch. 38 - What kinds of materials or combinations can be...Ch. 38 - What advantages can be gained by the lower...Ch. 38 - Why do brazed joints have an enhanced...Ch. 38 - What is the most important factor influencing the...Ch. 38 - How does capillary action relate to joint...Ch. 38 - Why is it necessary to adjust the initial...Ch. 38 - What is wettability? Fluidity? How do each relate...Ch. 38 - What are the two most common types of brazed...Ch. 38 - How do the butt-lap and scarf joint configurations...Ch. 38 - What are some important considerations when...Ch. 38 - What are some of the most commonly used brazing...Ch. 38 - Why are eutectic alloys attractive as brazing...Ch. 38 - What special measures should be taken when brazing...Ch. 38 - What are the three primary functions of a brazing...Ch. 38 - Why is it important to preclean brazing surfaces...Ch. 38 - How might braze metal be preloaded into joints?Ch. 38 - What is the purpose of brazing jigs and fixtures?Ch. 38 - 59- What are some factors to consider when...Ch. 38 - What are the advantages and disadvantages of torch...Ch. 38 - What is the primary attraction of furnace-brazing...Ch. 38 - Why might reducing atmospheres or a vacuum be...Ch. 38 - What are some of the attractive features of...Ch. 38 - Why is dip brazing usually restricted to use with...Ch. 38 - What are some of the attractive features of...Ch. 38 - Why is flux removal a necessary part of many...Ch. 38 - What benefits can be achieved through fluxless...Ch. 38 - How does braze welding differ from traditional...Ch. 38 - What is the primary difference between brazing and...Ch. 38 - What are the six steps of a soldering operation?Ch. 38 - Why is soldering unattractive if a high-strength...Ch. 38 - For many years, the most common solders have been...Ch. 38 - What is driving the conversion to lead-free...Ch. 38 - What are some of the difficulties encountered when...Ch. 38 - What are the two basic families of soldering flux?Ch. 38 - What are some of the more common heat sources for...Ch. 38 - Why is wave soldering attractive for making the...Ch. 38 - Describe the vapor-phase soldering process.Ch. 38 - A common problem with brazed or soldered joints is...Ch. 38 - When molten metal deposition is applied to a...Ch. 38 - Prob. 3P
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- 8) The correct ways to control liquation cracking tendency in fusion weld joint are I. Use of filler metal that solidifies before the partially melted zone I. Use of single pass welding with higher net heat input instead of multipass welding III. Use of high energy density processes IV. Preheating the substrates V. Use of base metals with fine grain structure OI, II, and III II, and IV OII, IV, and V O II, III and IVarrow_forwardWhy would some low-carbon steels have severe porosity when welded with the GTA welding process?arrow_forwardWhat soldering process can be used to join parts and provide a protective coating to the part at the same time?arrow_forward
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