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DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 38, Problem 11RQ
What types of production limitations are imposed by the high-vacuum requirements of electron-beam welding. What compromises are made when welding is performed on pieces outside the vacuum chamber?
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Chapter 38 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 38 - What are some joining conditions where welding...Ch. 38 - What are some of the lower-temperature methods of...Ch. 38 - In what ways is a thermit weld similar to the...Ch. 38 - What is the source of the welding heat in thermit...Ch. 38 - For what types of applications might thermit...Ch. 38 - What is the source of the welding heat in...Ch. 38 - What are some of the various functions of the slag...Ch. 38 - Electroslag welding would be most attractive for...Ch. 38 - What is the source of heat in electron-beam...Ch. 38 - Why is a high vacuum required in the electron-beam...
Ch. 38 - What types of production limitations are imposed...Ch. 38 - What are the major assets and negative features of...Ch. 38 - What are some of the attractive features of...Ch. 38 - What is unique about the fusion zone geometry of...Ch. 38 - Describe the weld pool geometry and size of the...Ch. 38 - What is an autogenous weld?Ch. 38 - What might be necessary to permit the laser...Ch. 38 - What are some of the Ways in which laser-beam...Ch. 38 - What are the three common types of industrial...Ch. 38 - Which type of laser light can be transmitted...Ch. 38 - What are some of the attractive features of a...Ch. 38 - Why is laser-beam welding an attractive process...Ch. 38 - What are the attractive properties of hybrid...Ch. 38 - Prob. 24RQCh. 38 - What is the function of the assist gas in...Ch. 38 - What is the difference between exothermic cutting...Ch. 38 - Which type of laser is preferred for cutting...Ch. 38 - Prob. 28RQCh. 38 - Prob. 29RQCh. 38 - What features have made lasers a common means of...Ch. 38 - What are some of the attractive features of laser...Ch. 38 - What are some common objectives of surfacing...Ch. 38 - What types of materials are applied by surfacing...Ch. 38 - Prob. 34RQCh. 38 - What is the benefit of high-velocity oxyfuel...Ch. 38 - What are some of the arc or plasma techniques that...Ch. 38 - How is thermal spraying similar to surfacing? How...Ch. 38 - Prob. 38RQCh. 38 - Prob. 39RQCh. 38 - Provide a reasonable definition of brazing?Ch. 38 - What are some key differences between brazing and...Ch. 38 - What kinds of materials or combinations can be...Ch. 38 - What advantages can be gained by the lower...Ch. 38 - Why do brazed joints have an enhanced...Ch. 38 - What is the most important factor influencing the...Ch. 38 - How does capillary action relate to joint...Ch. 38 - Why is it necessary to adjust the initial...Ch. 38 - What is wettability? Fluidity? How do each relate...Ch. 38 - What are the two most common types of brazed...Ch. 38 - How do the butt-lap and scarf joint configurations...Ch. 38 - What are some important considerations when...Ch. 38 - What are some of the most commonly used brazing...Ch. 38 - Why are eutectic alloys attractive as brazing...Ch. 38 - What special measures should be taken when brazing...Ch. 38 - What are the three primary functions of a brazing...Ch. 38 - Why is it important to preclean brazing surfaces...Ch. 38 - How might braze metal be preloaded into joints?Ch. 38 - What is the purpose of brazing jigs and fixtures?Ch. 38 - 59- What are some factors to consider when...Ch. 38 - What are the advantages and disadvantages of torch...Ch. 38 - What is the primary attraction of furnace-brazing...Ch. 38 - Why might reducing atmospheres or a vacuum be...Ch. 38 - What are some of the attractive features of...Ch. 38 - Why is dip brazing usually restricted to use with...Ch. 38 - What are some of the attractive features of...Ch. 38 - Why is flux removal a necessary part of many...Ch. 38 - What benefits can be achieved through fluxless...Ch. 38 - How does braze welding differ from traditional...Ch. 38 - What is the primary difference between brazing and...Ch. 38 - What are the six steps of a soldering operation?Ch. 38 - Why is soldering unattractive if a high-strength...Ch. 38 - For many years, the most common solders have been...Ch. 38 - What is driving the conversion to lead-free...Ch. 38 - What are some of the difficulties encountered when...Ch. 38 - What are the two basic families of soldering flux?Ch. 38 - What are some of the more common heat sources for...Ch. 38 - Why is wave soldering attractive for making the...Ch. 38 - Describe the vapor-phase soldering process.Ch. 38 - A common problem with brazed or soldered joints is...Ch. 38 - When molten metal deposition is applied to a...Ch. 38 - Prob. 3P
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- manufacturing methodsarrow_forwardA gas metal arc welding test is performed to determine the value of melting factor f₂ for a certain metal and operation. The welding voltage = 25 volts, current = 125 amps, and heat transfer factor is assumed to be = 0.90, a typical value for GMAW. The rate at which the filler metal is added to the weld is 0.50 in³ per minute, and measurements indicate that the final weld bead consists of 57% filler metal and 43% base metal. The unit melting energy for the metal is known to be 75 Btu/in³. (a) Find the melting factor. (b) What is the travel speed if the cross-sectional area of the weld bead = 0.05 in²?arrow_forwardWhen steel is joined using arc welding, only the liquid fusion zone must be protected by a gas or flux. However, when titanium is welded, both the front and back sides of the welded metal must be protected. Why must these extra pre-cautions be taken when joining titanium?arrow_forward
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- A fas tungsten arc welding operation is performed using a current 300 A and arc voltage of 25 V at a welding speed 10 mm/s. Assuming that the arc efficiency is 60%. Determine the net heat input per unit length of the weld.arrow_forwardwhy is arc shielding requried during arc welding ? how is the arc shielding accomplshed? provide the detailed explanationarrow_forwardQ4 (a) Discuss the differences between fusion and solid state welding.arrow_forward
- 2.8 Advantages of Submerged Arc Welding Cost per unit length of joint is relatively low The arc is under a blanket of flux, which virtually eliminates arc flash, spatter, and fume. • Extremely high deposition rates and welding speeds are possible. • Sound welds are readily made (with good process design and control). High current densities increase weld penetration and decrease the need for edge preparation. High speed welding of thin sheet steels at over 2.5 m/min is possible. Can be easily Automated Minimum welder training is required (relatively unskilled welders can be employed). • Low hydrogen weld deposits can be produced. • The flux acts as a scavenger and deoxidizer to remove contaminants such as oxygen, nitrogen, and sulphur from the molten weld pool. This helps to produce sound welds with excellent mechanical properties. 26 2.9 Limitations of Submerged Arc Welding Initial cost of wire feeder, power supply, controls, and flux-handling equipment is high. Limited to ferrous…arrow_forwardWrite down the solid state welding methods in articles; write the principle, usage areas, advantages and disadvantages of "Friction Stir Welding", which is one of the solid state welding methods, compared to other welding methods.arrow_forwardWhat are the advantages of torch soldering?arrow_forward
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