Degarmo's Materials And Processes In Manufacturing
13th Edition
ISBN: 9781119492825
Author: Black, J. Temple, Kohser, Ronald A., Author.
Publisher: Wiley,
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Chapter 13, Problem 47RQ
Why is it more difficult to prevent shrinkage voids from forming in metals or alloys with large freezing ranges?
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Thermal properties of mould and Iron is given as latent heat of iron = 270
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Chapter 13 Solutions
Degarmo's Materials And Processes In Manufacturing
Ch. 13 - What are the six activities that are conducted on...Ch. 13 - What is materials processing?Ch. 13 - What are the five basic families of...Ch. 13 - Describe the capabilities of the casting process...Ch. 13 - What are some of the various mold materials and...Ch. 13 - How might the desired production quantity...Ch. 13 - Why is it important to provide a means of venting...Ch. 13 - What types of problem or defect can occur if the...Ch. 13 - Why might product removal be less of a problem...Ch. 13 - What is a casting pattern? Flask? Core? Mold...
Ch. 13 - In a horizontally parted two-part mold, what is...Ch. 13 - What are some of the components that combine to...Ch. 13 - What is a parting line or parting surface?Ch. 13 - What is draft, and why is it used?Ch. 13 - Why is it important to control the solidification...Ch. 13 - What are the two stages of solidification, and...Ch. 13 - Why is it that most solidification does not begin...Ch. 13 - Why might it be desirable to promote nucleation in...Ch. 13 - Nucleation generally begins at preferred sites...Ch. 13 - Why might directional solidification be desirable...Ch. 13 - Describe some of the key features observed in the...Ch. 13 - What is superheat?Ch. 13 - Prob. 23RQCh. 13 - What is a liquidus temperature? A solidus...Ch. 13 - What is the freezing range for a metal or alloy?Ch. 13 - Discuss the roles of casting volume and surface...Ch. 13 - What characteristics of a specific casting process...Ch. 13 - What is the correlation between cooling rate and...Ch. 13 - What is the chill zone of a casting, and why does...Ch. 13 - Which of the three regions of a cast structure is...Ch. 13 - What is dross or slag, and how can it be prevented...Ch. 13 - What are some of the possible approaches that can...Ch. 13 - What is a misrun or cold shut, and what causes...Ch. 13 - What is fluidity, and how can it be measured?Ch. 13 - What is the most important factor controlling the...Ch. 13 - What defect can form in sand castings if the...Ch. 13 - Why is it important to design the geometry of the...Ch. 13 - Why might it be preferable to attach gates to the...Ch. 13 - Prob. 39RQCh. 13 - What are some desirable features in the sprue...Ch. 13 - What is a choke, and how does its placement affect...Ch. 13 - What features can be incorporated into the gating...Ch. 13 - What are some of the materials and designs of...Ch. 13 - What factors might influence the positioning of...Ch. 13 - What features of the metal being cast tend to...Ch. 13 - What are the three stages of contraction or...Ch. 13 - Why is it more difficult to prevent shrinkage...Ch. 13 - What steps can be taken to compensate for the...Ch. 13 - During what stage of shrinkage might hot tears...Ch. 13 - What is the role of a riser?Ch. 13 - Why is it desirable to design a casting to have...Ch. 13 - What is yield, and how does it relate to the...Ch. 13 - Based on Chvorinovs rule, what would be an ideal...Ch. 13 - Define the following riser-related terms: top...Ch. 13 - What assumptions were made when using Chvorinovs...Ch. 13 - Discuss aspects relating to the connection between...Ch. 13 - What is the purpose of a chill? Of an insulating...Ch. 13 - What are some materials that are commonly used to...Ch. 13 - What types of modifications or allowances are...Ch. 13 - Prob. 60RQCh. 13 - What is the purpose of a draft or taper on pattern...Ch. 13 - Why is it desirable to make the pattern allowances...Ch. 13 - What additional adjustment or correction must be...Ch. 13 - What are some of the features of the casting...Ch. 13 - Prob. 65RQCh. 13 - What are some design recommendations for inside...Ch. 13 - What are some appearance considerations in parting...Ch. 13 - Prob. 68RQCh. 13 - Prob. 69RQCh. 13 - Using Chvorinovs rule as presented in the text...Ch. 13 - Reposition the riser in Problem 1 so that it sits...Ch. 13 - A rectangular casting having the dimensions 3 in....Ch. 13 - A cylinder with a diameter of 2.5 in. and a height...Ch. 13 - Figure 13.Ashows the wall profile of a cast iron...Ch. 13 - Investigate various experimental techniques to...Ch. 13 - Porosity within a casting can be either...Ch. 13 - The chapter text describes various materials that...Ch. 13 - What is the most likely source of the gas bubbles?...Ch. 13 - What factors may have caused the penetration...Ch. 13 - Prob. 3CSCh. 13 - Prob. 4CSCh. 13 - Prob. 5CS
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- Please do it correctly and step by step.arrow_forward(b) What are the factors that affecting the freezing rate during solidification of the molten metal and evaluate why nearly all metals experience shrinkage during solidification process.arrow_forwardQ1/ In a homogeneous solidification process, assume molten metal solidifies into a spherical nucleus with a BCC structure. The given data are; lattice parameter (0.292 nm), the heat of fusion energy (1.85×10-9 J/m³), latent surface free energy (0.204 J/m²), critical radius (1-35 nm), equilibrium melting temperature (1516 K), and room temperature (27 °C). Calculate the following for this metal; (a) supercooling value temperature (b) activation tree energy (c) number of atoms in a nucleus of critical size.arrow_forward
- (a) Which variables affect the total solidification time for casting process? Justify your answer from a suitable equation. Q3 What are the factors that affecting the freezing rate during solidification of the molten metal and evaluate why nearly all metals experience shrinkage during solidification process.arrow_forwardEnumerate and explain each briefly the FOUR (4) Properties of the Bernoulli Process.arrow_forwardWhat is the critical value of G to avoid constitutional supercooling for the directional solidification of an Al-Cu alloy, containing 3 wt.% copper, at a rate of 0.05 mm/s? For these alloys, k = 0.14, m = -2.6oC/wt% and D = 3x10-5 cm 2 /s. Here G is the thermal gradient into the liquid phase, k is the partition coefficient of the alloy, and D is the diffusivity of solute in the liquid phase.arrow_forward
- Q.3- Choose the correct answer of the following: 1. Injection molding is a type of: (a) Vacuum casting (b) Centrifugal casting (c) Squeeze casting (d) Die casting 2. From various casting processes, investment casting process is the suitable operation for manufacturing of: (a) Engine blocks (b) Gears (c) Jewelry (d) Car wheels (e) Pipes 3. The welding process by (GMAW) process is (a) Slower than, (b) Faster than, (c) at same speed as (d) at unpredictable speed. 4. The clearance angle is provided on the tools with a view to (a) Strength the tool. (b) Shear off the metal. (c) Prevent the tool from rubbing on workpiece (d) Facilitate easy flow of chips. 5. Chances of crack propagation are more in: (a) Cold working process (b) Hot working process (c) Both of the above (d) None of the above 6. For machining of carbide material which of the following tool will be preferred? (a) Zero rake angle tools. (b) Large positive rake angle tools. c) Large negative rake angle tools (d) Small point angle…arrow_forwardAnswer this broadly.arrow_forwardI need the answer as soon as possiblearrow_forward
- Ni-W alloys are widely used in tape form, i.e., sheets that are a hundred microns thick and several hundred meters long. A. A starting sheet of Ni-W alloy cannot be cold-rolled into a tape in a single pass. Instead, cold-rolling steps must be alternated with annealing steps. Why? B. Consider a fully-annealed, 1 cm-thick, 1 m-long sheet which is cold-rolled to a 7-mm thickness. What is the %CW? Assuming that the width does not change, how long is the sheet after rolling? C. Now consider an identical starting sheet that is rolled to a 3-mm thickness. How do the yield strength, tensile strength, and ductility of this rolled sheet compare to the previous one? D. If the maximum amount of cold work that can be done in a work-annealing cycle is 70%CW, how many cycles are required to roll the Ni-W alloy sheet to a thickness of 50 μm?arrow_forward(c) A square casting has a volume and surface area equal to 1000 mm³ and 600 mm² respectively, and a cylindrical riser through which the molten metal is poured has a volume and surface area equal to 282 mm³ and 244 mm² respectively. Using Chvorinov's rule, determine whether such a design would avoid shrinkage cavities.arrow_forward2) The region showing planar growth during solidification near the fusion zone boundary will exhibit O High temperature gradient and high growth rate High temperature gradient and low growth rate Low temperature gradient and high growth rate O Low temperature gradient and low growth ratearrow_forward
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Explanation of Solidification of Metals & Alloys | Manufacturing Processes; Author: Magic Marks;https://www.youtube.com/watch?v=G5z9KknF_s8;License: Standard Youtube License