AURTTC003 WRITTEN ASSESSMENT ANAS IJAZ

docx

School

Cambridge International College, Australia *

*We aren’t endorsed by this school

Course

MISC

Subject

Mechanical Engineering

Date

Feb 20, 2024

Type

docx

Pages

35

Uploaded by anas4343

Report
AURTTC103 Diagnose and repair cooling systems Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 1 of 37 Student Assessment Agreement Make sure you read through the assessments in this booklet before you fill out and sign the agreement below. If there is anything that you are unsure of, consult your assessor prior to signing this agreement. Have you read the assessment requirements for this unit?  Yes  No you understand the requirements of the assessments for this unit? Yes  No Do you agree to the way in which you are being assessed?  Yes  No you have any specific needs that should be considered? Yes  No If so, explain these in the space below. Do you understand your rights to re-assessment? Yes  No Do you understand your right to appeal the decisions made in an assessment?  Yes  No Student name Anas ijaz Student number 20220490 Student signature Anasijaz Date 06/02/2023 Qualification Code and Title AUR30616: Certificate III in Light Vehicle Mechanical Technology Unit Code and Title AURTTC003 Diagnose and repair cooling systems Assessor name Halim Assessor signature Date
AURTTC103 Diagnose and repair cooling systems Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 2 of 37 Assessment Task 1 Cover Sheet Student Declaration To be filled out and submitted with assessment responses I declare that this task is all my own work and I have not cheated or plagiarised the work or colluded with any other student(s). I understand that if I If I am found to have plagiarised, cheated or colluded, action will be taken against me according to the process explained to me. I have correctly referenced all resources and reference texts throughout these assessment tasks. Student name Anas ijaz Student ID number 20220147 Student signature Anas ijaz Date 06/02/2023 Assessor declaration I hereby certify that this student has been assessed by me and that the assessment has been carried out according to the required assessment procedures. Assessor name Assessor signature Date Assessment outcome S NS DNS Resubmission Y N Feedback Student result response My performance in this assessment task has been discussed and explained to me. I would like to appeal this assessment decision.
Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 3 of 37 AURTTC103 Diagnose and repair cooling systems Student signature Anas ijaz Date 05/02/2023 A copy of this page must be supplied to the office and kept in the student’s file with the evidence Assessment 1 – Questioning – Written Assessment Student Name Anas ijaz Student ID Number 20220490 Unit Start Date 09/01/2023 Unit End Date 19/02/2023 Assessment Due Date 09/02/2023 Date Submitted 06/02/2023 This cover sheet is to be completed by the student and assessor and used as a record to determine student competency in this assessment task The assessment process and tasks were fully explained. Yes / No I am aware of which evidence will be collected and how. Yes / No I am aware of my right to appeal an assessment decision. Yes / No I am aware that I can locate The RTO Complaints and Appeals Policy and Procedure on their website at (Insert Website Link) Yes / No I have discussed any additional educational support or reasonable adjustments I require in order to undertake this assessment with the Student Support Services Officer and Trainer / Assessor, (if applicable). e.g. Student Handbook and Access and Equity Policy (Insert Website Link) Yes / No I have access to all required resources? Yes / No Cheating & Plagiarism Declaration Student Declaration: In accordance with The RTO Plagiarism Policy, I hereby acknowledge by signing this declaration that I have not cheated or plagiarised any work regarding the assessment tasks undertaken in this unit of competency except where the work has been correctly acknowledged.
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
AURTTC103 Diagnose and repair cooling systems NOTE: Student must sign this prior to submitting their assessments to the assessor Signature Anas ijaz Date : 06 / 02 / 2023 Assessment Results Satisfactory or Not Yet Satisfactory (Please circle the assessment result for this task) Feedback to Student - Please provide general feedback on the Student’s performance Student Declaration: - I verify that the work completed is my own and that I was adequately informed of the assessment process prior to commencing this assessment task. Assessor Declaration: - I verify that I have adequately explained and negotiated the assessment tasks with the student prior to commencing assessment. Student Name: anas ijaz Assessor’s Name: Halim Student Signature: anasijaz Date 06/02/2023 Assessor Signature Date Student Guide for Written Knowledge Assessment Overview of Assessment This is a written assessment task you will be assess on your knowledge of diagnosing and repairing cooling systems. The topics that will be covered in the assessment are: 1. Prepare to diagnose and repair cooling systems 2. Diagnose cooling systems 3. Repair cooling systems 4. Complete work processes This assessment will ensure that the elements, performance criteria, performance evidence and knowledge evidence required, and conditions are adhered to demonstrate competency in this unit assessment task. Read the assessment carefully before commencing. Your Assessor will use the assessment criteria in this document and will provide feedback / comment. You MUST answer all the questions in the assessment tasks in your own words and own handwriting. This is an “Open Book” assessment, and students can use the resources listed in Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 4 of 25
Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 5 of 37 AURTTC103 Diagnose and repair cooling systems the “Resources Required” section below. Task/s to be assessed To complete this written assessment, you will need to answer the 76 questions comprising of Multiple Choice, True and False, Fill-in the Gap and Short Answer questions. Time allowed On average, the Assessment should take 2 – 4 hours to complete. Location This theory assessment will be completed in a classroom under the supervision of a trainer/assessor. Decision making rules To receive a ‘satisfactory’ outcome for this assessment students MUST successfully answer all questions. If a student achieves less than 100%, they can reattempt the assessment after further study has taken place. Students who cannot achieve a minimum of 100% you will not have satisfactorily completed this assessment Your assessor will be looking for the following in this assessment task: - Work health and safety (WHS) and occupational health and safety (OHS) requirements relating to diagnosing and repairing cooling systems, including procedures for handling hot pressurised cooling systems Environmental requirements, including procedures for trapping, storing and disposing of fluids released from cooling systems Operating principles of cooling systems and associated components, including: o Effects of heat, including changes of temperature, colour, state and volume of substances o Heat transfer, including conduction, convection and radiation o Air cooled systems o Liquid cooled systems Application, purpose and operation of the following components of cooling systems and components, including: o Engine coolant types and composition o Water pumps o Thermostats and bypass systems o Mechanical, hydraulic, pneumatic and electric cooling fan systems o Radiators and radiator caps o Heat exchangers o Expansion tanks o Hoses o Drive belts o Temperature sensors and gauges Diagnostic testing procedures for cooling systems, including testing procedures for: o Effects of corrosion, cavitation and electrolysis o Transient voltage o Engine coolant o Cooling system pressure o Combustion leak o Cooling fan system
Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 6 of 37
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 7 of 37 AURTTC103 Diagnose and repair cooling systems o Thermostat o Infra-red thermal devices o Cooling system hose o Water pump Repair procedures for cooling systems, including procedures for bleeding coolant systems Post-repair testing procedures for cooling systems, including: o Fan system operation o Thermostat operation. Assessment conditions Assessors MUST satisfy NVR/AQTF assessor requirements. Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting. Assessment MUST include direct observation of tasks. Where assessment of competency includes third-party evidence, individuals MUST provide evidence that links them to the cooling systems that they have worked on, e.g. repair orders. Assessors MUST verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application. The following resources MUST be made available: Automotive repair workplace or simulated workplace Workplace instructions Manufacturer cooling system specifications Two [2] different vehicles or machinery with cooling system faults Diagnostic equipment for cooling systems Tools, equipment and materials appropriate for repairing cooling systems. Resources required Learning Resources available to students include: Automotive Technology (A System Approach) 6 th Edition – Chapters 5, 6, 7, 8 & 14 Websites – http://what-when-how.com/automobile/air-cooling-system-automobile/ Trainer Handouts Results/Re- assessment The Assessor will grade the assessment and record the result on the front page of this document (S) – Satisfactory if all observable behaviours are correct and (NS) not satisfactory if any areas are left incorrect Feedback will be provided on either result Where a student receives a ‘NS – Not Satisfactory’ result, the assessor will discuss the area of the non-compliant observable behaviour and an opportunity given for re- assessment. This may be through direct observation or a different method of assessment e.g. verbal/oral questioning, problem solving exercise. If the outcome is again not satisfactory the student result will be deemed (NYC) not yet competent. Additional feedback will be given, and a time agreed upon for further assessment after additional training and skills practice has taken place, this
Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 8 of 37 information will be recorded, dated and signed in the re-assessment area on the
Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 9 of 37 AURTTC103 Diagnose and repair cooling systems last page of this document Where all the assessment tasks have been graded (S) Satisfactory, the student will be deemed C – Competent for the practical component and the result recorded and signed in the area indicated on the last page of this document Reasonable Adjustment If the participant is unable to undertake the written assessment as designed, an interview (verbal questioning) may be used as an alternate approach.
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 10 of 37 AURTTC103 Diagnose and repair cooling systems Assessment 1 – Questioning Written Assessment 1. Identify five (5) important items of personal safety when diagnosing and repairing cooling systems? 1 Safety shoes 2 Wearing clothing 3 Eye protection 4 Skin protection 5 Hearing protection 2. Describe the safety precaution that must be observed before removing the radiator cap or disconnecting any component of a hot cooling system? Do not remove the radiator cap when the engine is hot and running. Be aware of the rotating components before topping up the coolant. Adhere to safe work practices and wear protective clothing and eyewear. 3. Why should the radiator cap NEVER be removed when the engine is hot? Never open the radiator cap when engine is hot as the coolant would be under high pressure and will be hot and lead to serious burns. That is why, it should not be removed when the engine is hot. 4. What are the potential danger of working near electric thematically operated cooling fans? If under-dimensioned, performances are insufficient causing a risk of overheating or air- conditioning malfunction. If over-dimensioned, it may cause overconsumption causing a risk of fire A poorly-designed fan could also cause noise and generate vibrations which may lead to failure
Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 11 of 37
AURTTC103 Diagnose and repair cooling systems 5. When handling, trapping, storing and disposing of new or waste coolants, which document should you use to find this information? Fuels and Lubricants Handbook, 6. How should waste coolant be stored and disposed? Store: Always store the contaminated fluids under cover on a concreted area surrounded by a bunded area of at least 100mm height. Diagnose and repair cooling systems: Coolants, Manual transmission fluids, brake and clutch fluids should be kept in a separate container so that licensed contractor or recycler can collect easily for recycle. Multiple Choice question. Select the correct answer. 7. When changing the coolant in the cooling system, what should you use to catch the waste fluid? A. Drain pan. B. Mop bucket. C. Storm water drain. D. Funnel. 8. What is the difference between heat and temperature? Heat describes the transfer of thermal energy between molecules within a system and is measured in Joules. Heat measures how energy moves or flows. Temperature describes the average kinetic energy of molecules within a material or system and is measured in Celsius (°C), Kelvin(K), Fahrenheit (°F), or Rankine (R) 9. What are the four (4) possible effects when heat is applied to a substance? 1 Changes state
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
AURTTC103 Diagnose and repair cooling systems 2 Brings about chemical action 3 Kinetic energy of the particles increases 4 Raises the temperature. Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 9 of 25
AURTTC103 Diagnose and repair cooling systems Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 10 of 25 10. What is the unusual effect that occurs with water when its temperature is reduced? A decrease in temperature caused the water molecules to lose energy and slowdown, which results in water molecules that are closer together and a decrease in water volume. 11. Heat can be transferred in three (3) different ways. What are these? 1. Conduction, , 2. convention 3. radiation 12. What is meant by radiation? Radiation is the heat transfer through empty space by thermal radiation or when they strike colder objects Fill in the Gaps 13. Complete the following statement about air cooled systems using the following words. http://what-when- how.com/automobile/air-cooling-system-automobile/ Words: Directly, Engines, Fins, Hoses, Transferred An air-cooled engine is simpler to design then the water-cooled engine because the heat is tr ansferred from the cylinder and head directed to the air. There is no need for water jackets, hoses , water pump, radiator, etc. But, the engine design uses many fins on the cylinder and head for effective heat transfer to the surrounding air 14. How is heat removed from the engine? There are two types of coolants used to remove the heat from the engine block and head: air, and water. With air as a coolant, the heat is removed through the use of fins attached to the cylinder wall. With water as a coolant, the heat is removed through the use of fluid filled internal cooling passages
AURTTC103 Diagnose and repair cooling systems Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 11 of 37 15. Why is it necessary to remove heat from the engine? If this heat is not removed, engine internal temperatures would soon reach a point of component damage and engine failure. That is why, it is necessary to remove heat from the engine Multiple Choice question. Select the correct answer. 16. Ethylene glycol antifreeze is . A. The most commonly used antifreeze. B. Green in colour. C. Poisonous. D. All answers are correct. Multiple Choice question. Select the correct answer. 17. The minimum concentration of antifreeze is . A. 20% antifreeze, 80% water. B. 33% antifreeze, 66% water. C. 44% antifreeze, 56% water. D. 50% antifreeze, 50% water. 18. List three (3) different types of antifreeze. 1 Ethylene glycol Ethylene glycol 2 Organic acid technology (OAT) 3 Hybrid OAT Multiple Choice question. Select the correct answer. 19. In most automotive applications, the water pump is driven by the .
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
AURTTC103 Diagnose and repair cooling systems Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 12 of 37 A. Flywheel. B. Camshaft.
AURTTC103 Diagnose and repair cooling systems Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 13 of 37 C. Crankshaft. D. Impeller. Multiple Choice question. Select the correct answer. 20. Water pumps are type pumps. A. Positive displacement. B. Negative displacement. C. Centrifugal. D. Reciprocating True or False question 21. The heart of the cooling system is the water pump. Its job is to move the coolant through the system. True or False 22. What is the function of the thermostat? The thermostat is basically a valve between the engine and the radiator. It is connected to the cylinder head and enclosed by a small housing with a coolant outlet and a thermo switch. Multiple Choice question. Select the correct answer. 23. During engine warm-up, when the thermostat is closed, . A. Coolant flows through the radiator. B. Coolant flows through the bypass passage. C. Both “coolant flows through the radiator” and “coolant flows through the bypass passage”. D. Neither “coolant flows through the radiator” nor “coolant flows through the bypass passage”. Fill in the Gaps 24. Complete the following statement about bypass thermostats using the following words. Words: Bypass, Coolant, Engine, Open, Prevents, Radiator, Secondary, Thermostats, Valve Bypass thermostats increase cooling system efficiency. They do this by ensuring that all coolant passes through the radiator when the engine is at correct operating
AURTTC103 Diagnose and repair cooling systems Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 14 of 37 temperature. This thermostat has two valves: a primary and a secondary . When the engine is cold, the primary valve is closed and this prevent fluid from reaching the radiator. The secondary valve is open , and this allows the coolant to bypass the radiator and go back into the engine. As the engine temperature rises, the primary valve opens and the secondary valve closes. This blocks off the bypass and all the coolant is then directed through the radiator. True or False question 25. Electric cooling fans may be controlled by the engine control module (ECM)? True or False 26. What is the function of a fan clutch? the fan clutch will disengage the engine’s radiator cooling fan to a certain degree (which is mechanically compelled). This is typically found at the front of the water pump and it is driven by a belt and pulley that is attached to the engine’s crankshaft Fill in the Gaps 27. Complete the following statement about cooling fans using the following words. Words: Air, Engine, Cooling, Motor, Removed, Speeds, Steering The efficiency of the cooling system depends on the amount of heat that can be removed from the system and transferred to the air. At highway speed , the ram air through the radiator should be sufficient to maintain proper cooling. At low speeds and idle, the system needs additional air . This air is delivered by a fan. The fan may be driven by the engine , via a belt, driven by an electric motor , or hydraulically through the power- steering system. 28. Briefly, how does a hydraulic cooling fan operate? Hydraulic cooling fan are driven by a hydraulic unit. When the temperature of the system is high, the viscous fluid inside the fan expands and allows a tight bond between fan and coupling which makes the fan to rotate according to the engine speed
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
AURTTC103 Diagnose and repair cooling systems Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 15 of 37 29. Explain how a belt-driven cooling fan operates? They are driven by belt drive with pulleys connected to crankshaft. The fan pulley rotates when the crankshaft is
Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 16 of 37 AURTTC103 Diagnose and repair cooling systems rotated, and air is drawn in by the cooling fan blades. The fan runs constantly Multiple Choice question. Select the correct answer. 30. An engine coolant temperature switch or sensor is used to directly or indirectly energise the. A. Blower motor. B. Radiator fan motor relay. C. Compressor clutch. D. Dashboard warning light. 31. Many electric cooling fans are ultimately controlled by what device? The Power train control module True or False question 32. On some medium/heavy duty trucks, the ECM-controlled variable speed (VS) clutches can be either electromagnetically or pneumatically controlled and can be considered the more advanced of the currently available fan drive technologies. True or False Multiple Choice question. Select the correct answer. 33. In a crossflow radiator, the coolant flow is from. A. Top to bottom. B. One side to the other side. C. Diagonally. D. Bottom to top.
Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 17 of 37 Fill in the Gaps
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
AURTTC103 Diagnose and repair cooling systems Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 15 of 25 34. Complete the following statement about radiators using the following words. Words: Aluminum, Cap, Coolant’s, Exchanger, Hot, Petcocks, Radiator, Top The radiator is a heat exchanger , transferring heat from the engine to the air passing through it. The radiator is a series of tubes and fins (collectively called the core) that expose the coolants heat to as much surface area as possible. Attached to the sides or top and bottom of the core are plastic or aluminum tanks. One tank holds hot coolant and the other holds the cooled coolant. Cores are normally comprised of flattened aluminum tubes surrounded by thin aluminum_ fins. The fins conduct the heat from the tubes to the air flowing through the radiator. Most radiators have drain petcocks or plugs near the bottom. Coolant is added at the radiator cap or the recovery tank 35. Name the eight [8] parts of a radiator below? 1 Outlet tank (plastic) 2 Bending tangs 3 Inlet tank (plastic) 4 Draincock 5 O-ring gasket 6 Radiator core (aluminum) 7 O- ring gasket 8 Transmission oil cooler 36. What is the function of the radiator cap? It keeps the cooling system sealed from outside contaminants. True or False question 37. The cooling system pressure is regulated by the radiator cap. True or False
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
AURTTC103 Diagnose and repair cooling systems Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 15 of 25 True or False question 38. The transmission cooler is a heat exchanger sealed in the radiator core. True or False True or False question 39. Most cooling systems use an expansion or recovery tank. True or False Fill in the Gaps 40. Complete the following statement about expansion tanks using the following words. Words: Coolant, Cooling, Expands, Expansion, Pressure, Shrink All late-model _ cooling systems have an expansion or recovery tank. These systems are called closed-cooling systems. They are designed to catch and hold any coolant that passes through the pressure cap. As the engine warms up, the coolant expand . This eventually causes the pressure cap to release and allows some coolant to move into the expansion tank. When the engine is shut down, the coolant begins to shrink . Eventually, the vacuum spring inside the pressure cap opens and the coolant in the expansion tank is drawn back into the cooling system. True or False question 41. Coolant flows from the engine to the radiator and from the radiator to the engine through radiator hoses. True or False 42. A hose is typically made up of three (3) parts. What are they? 1 An inner rubber tube 2 Some reinforcement mate
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
AURTTC103 Diagnose and repair cooling systems Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 17 of 37 3 Outer rubber cover 48. Explain how corrosion occurs in the cooling system? Corrosion happens when a material reacts chemically with its surroundings. Water and oxygen normally combine True or False question 43. Cooling system hoses must be able to endure heavy vibrations and be resistant to oil, heat, abrasion, weathering and pressure. True or False 44. What are drive belts (belt drives) used for in the cooling system? Drive belts provide power in the cooling system 45. What is the function of the temperature sensor in the cooling system? They are gauges and sensors to indicate warning in the cooling system. Temperature gauge to indicate any high temperatures and a thermos sensor in the system operates the gauge and the warning light in instrument panel True or False question 46. The coolant temperature indicator alerts the driver of an overheating condition. These indicators are a temperature gauge and/or a warning light? True or False 47. A voltmeter is used to check the cooling system. It is used to measure the stray voltage in the cooling system
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 18 of 37 AURTTC103 Diagnose and repair cooling systems with a metal to form an oxide of the metal and weakens the metal and leads to the failure of component. Coolant condition needs to be checked to ensure the metal loss due to corrosion 49. What is cavitation? Cavitation is the formation of small vapour bubbles against a metal surface causing erosion of the metal particles. It usually occurs around the water pump impeller. Coolant pressure needs to be monitored regularly to avoid cavitation Fill in the Gaps 50. Complete the following statement about diagnosing electrolysis using the following words. Words: Cranked, DMM, Electrolysis, Meter, Negative, Positive, Problem, Running, Voltage To check for the conditions prone to electrolysis , use a voltmeter that is capable of measuring AC and DC voltage. Set the meter so it can read in tenths of a volt DC. Attach the positive meter lead to a good ground. Place the negative lead into the coolant. Look at the meter while the engine is cranked with the starter and record the readings. Take another reading with the engine running and all accessories turned on. Record that reading. voltage readings of 0 to 0.3 volt are normal for a cast-iron engine; normal readings for a bimetal or aluminium engine are half that amount. Repeat the test with the DMM in the AC voltage mode. There will be AC voltage if the problem is static electricity. Any readings above normal indicate a problem True or False question 51. A hydrometer is used to measure the concentration of antifreeze in coolant. True or False True or False question 52. A refractomer is used to measure the concentration of antifreeze in coolant
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
AURTTC103 Diagnose and repair cooling systems Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 19 of 37 True or False
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
AURTTC103 Diagnose and repair cooling systems Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 20 of 25 53. How and why are test strips used to evaluate coolant condition? Coolant Test Strips are disposable test strips for measuring the concentration level and condition of AntiFreeze/Anti- Boil coolants used in all types of combustion engines. They effectively test the coolant's concentration as well as the pH level and alkalinity to determine when service of the coolant is necessary True or False question 54. A cooling system pressure tester is used to test for leaks in the radiator, hoses, water pump, thermostat, and engine assembly. True or False Multiple Choice question. Select the correct answer. 55. When testing a radiator cap, with the rated pressure applied, the cap should hold that pressure for at least . A. 30 seconds. B. 1 minute. C. 5 minutes. D. 20 minutes. 56. What are the requirements when a pressure cap is tested using a cooling system pressure tester? a) Remove the radiator cap b) Top up with coolant to the rim of the filler neck c) Attach the pressure testing equipment to the radiator filler neck. Pump up the pressure tester to the manufacturer’s recommended pressure limit. d) Observe the pressure gauge for pressure loss. If the pressure gauge drops, there is a leakage in the cooling system e) Carry out visual inspection of the cooling system to locate the leak. Repair the leak source. f) Repeat the pressure test
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
AURTTC103 Diagnose and repair cooling systems Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 20 of 25 Multiple Choice question. Select the correct answer. 57. When using a combustion gas leak check: the colour of the fluid turns from blue to if there are combustion gases in the coolant. A. Red.
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
AURTTC103 Diagnose and repair cooling systems Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 21 of 37 B. Blue. C. Yellow. D. Green. 58. Describe the process to check for combustion gas leakage into the cooling system. A general test for gas leakage can be made by running the engine with the radiator cap removed. The coolant in the radiator tank is checked for bubbles or any rise in level that may not be due to normal circulation by the water pump. Another method is to check hydrocarbon (HC) in the coolant. A leaking head gasket will allow small traces of unburnt fuel (HC) into the cooling system. A combustion leak detector being used on the radiator. The test fluid in the detector will change the colour when hydrocarbons are detected Fill in the Gaps 59. Complete the following statement about diagnosing electric cooling fan using the following words. Words: Blades, Cooling, Motor, Not, Problem, Reaches, Sequence The action of the electric cooling fan should be observed. However, before doing so, check the mounting of the fan assembly and the condition of the fan _ blades . The fan should be energised when the A/C is turned on and when the coolant reaches a specified temperature. If the fan does not turn on when it should, check the motor . Do this by connecting the motor directly to the battery. If the motor runs, the problem is in the motor’s control circuit. Diagnosis of this problem should follow the prescribed sequence given by the manufacturer. If the jumped motor does not run, the problem is the fan motor. True or False question 60. The operation of a thermostat can be observed with an infrared thermometer. True or False 61. The thermostat is often the cause of overheating or poor heater performance. What other problems can a faulty thermostat cause? They can also cause an increase in fuel consumption and poor engine performance
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
AURTTC103 Diagnose and repair cooling systems Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 22 of 37 True or False question
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
AURTTC103 Diagnose and repair cooling systems Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 23 of 37 62. If the thermostat is stuck closed, because it failed or because there is a steam pocket below the thermostat, coolant will not flow between the engine and the radiator; the engine will, therefore, quickly overheat? True or False 63. You should carefully check all cooling hoses for what type of faults? Check each hose for signs of cracking, splitting, bulging and chaffing. If any of these conditions exist replace the hose 64. What is Electrochemical Degradation (ECD), and what effect does it have on rubber hoses? Electrochemical degradation (ECD) is the breakdown of material in thehose wall or tube due to electrical reactions between the fluid (coolant) and the metal parts of the engine. The phenomenon is known as electrochemical degradation, or ECD. It occurs because the hose, liquid coolant and the engine/ radiator fittings form a galvanic cell or “battery”. This chemical reaction causes micro-cracks in the hose tube, allowing the coolant to attack and weaken the hose reinforcement. 65. Identify five (5) causes of water pump failure. 1 Improper Use of Seals/Gaskets or Sealant 2 Bearing Overload 3 Bad/wrong coolant 4 Worn/improperly installed belt 5 Dry running
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
AURTTC103 Diagnose and repair cooling systems Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 24 of 37 Multiple Choice question. Select the correct answer. 66. Two technicians are discussing a vehicle with an overheating problem. There are no leaks, internal or external. The belts are in good condition, and the radiator has been removed and flow tested. Everything appears to be in good condition. A new thermostat was installed, but it did not cure the problem. What could be the fault?
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
AURTTC103 Diagnose and repair cooling systems Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 25 of 37 A. The impeller could be slipping on the water pump shaft. B. The impeller blades could be corroded. C. Both “the impeller could be slipping on the water pump shaft” and “the impeller blades could be corroded”. D. Neither “the impeller could be slipping on the water pump shaft” and “the impeller blades could be corroded”. Multiple Choice question. Select the correct answer. 67. If the engine overheats during long periods of idling but runs normally at highway speeds, the problem is most likely A. Defective thermostat. B. Defective water pump. C. Defective cooling fan. D. Defective radiator. 68. Two (2) problems with the water pump are normally? 1 Stopped Pump 2 Reduced Water True or False question 69. When replacing a thermostat, the replacement should always have the same temperature rating as the original. True or False 70. Complete the following statement about replacing the thermostat using the following words. Words: Markings on the thermostat normally indicate which end should face toward the radiator . Regardless of the markings, the sensored end must always be installed toward the engine . When replacing the thermostat, also replace the gasket that seals the thermostat in place and is positioned between the thermostat housing and the block. Make sure the mating _ surfaces on the housing and block are clean and free of old gasket material
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
AURTTC103 Diagnose and repair cooling systems Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 26 of 37 True or False question 71. When replacing the water pump, always follow the procedure given by the manufacturer. True or False 72. Describe the procedure to bleed the cooling system using “air bleeds”. 1. A mixture of antifreeze and water in 1:1 ratio must be filled in the system. 2. Before turning ON the engine, radiator cap must be removed. 3. The engine is allowed to run for some time until it reaches the operating temperature. 4. The coolant level will drop as the air bubbles get cycled out from the radiator. 5. The temperature drop must be observed with the gauge and ensure it is close to normal. If the temperature does not decrease, the bleeding process must be repeated 73. What is a vacuum fill system, and how does it refill the cooling system? Vacuum fill system: A vacuum filler is a machine used for filling pasty products. The pasty products are moved with the aid of a vane cell feed system under a vacuum. 1. Connect the coolant hose to the vacuum purge and refill tool and submerge in coolant. 2. Assure that valve No. 3 is in the closed position and that there is coolant in the coolant hose. 3. Turn valve No. 6 to the open position to allow the coolant to refill the cooling system. 4. The refill is complete when the gauge reads 74. Consider the various post repair checks that you would make during a road test on the cooling system? 1. Check the level of coolant 2. Check the tightness of radiator clamps 3. Check the radiator mounting bolts 4. Check the electrical connections 5. Check for leaks Multiple Choice question. Select the correct answer. 75. Which source of information will give you the most detail about diagnosing and repairing cooling systems on the vehicle you are working on?
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
AURTTC103 Diagnose and repair cooling systems Document Name: Student Written Knowledge Assessment – AURTTC103 Created Date: 13 th July 2020 Document No: Trinity Institute (Australia) – AURTTC103 Version No: 3.0 Last Modified Date: 14/5/22 © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 27 of 37 A. Workshop manual. B. Owner’s manual. C. Google. D. Textbooks. 76. Why is it very important that the Job Card is completed correctly? The Job Card becomes a legal document. Service records are kept by the workshop to maintain the vehicle’s service history and for legal purposes.
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help