Concept explainers
i)
Interpretation: by using
Concept introduction: Mean(x-bar) charts:
X bar charts is a type of statistical process control chart which measures a central a shift in the central tendency of the process. In other words, X- bar charts monitor the mean or average of a product characteristics. The central line of the X-bar chart is the average of the samples and limits are defined as
Upper control limit
Lower control limit
(
Abbreviations:
R chart:
R-chart or range-chart is also a type of statistical process control chart, but it monitors the range of dispersion or variability of process. The central line of the r- chart is the average range and limits are:
(
The data corresponding to sampling of the given firm is given below
Mean of the diameter
Average range
Control limits are
ii)
Interpretation: by set up
Concept introduction:In probability sampling method,the systematic sampling is a form of it. In which from a larger population sample member are chosen with a fixed, periodic interval but this starts with random sampling.
Want to see the full answer?
Check out a sample textbook solutionChapter 3 Solutions
OPERATIONS MANAGEMENT CUSTOM ACCESS
- Auto pistons at Wemming Chung's plant in Shanghai are produced in a forging process, and the diameter is a critical factor that must be controlled. From sample sizes of 10 pistons produced each day, the mean and the range of this diameter have been as follows: a) What is the value of x? = x= 155.56 mm (round your response to two decimal places). b) What is the value of R? R 4.48 mm (round your response to two decimal places). c) What are the UCL; and LCL; using 3-sigma? Day 1 2 3 4 5 Upper Control Limit (UCL) = 156.94 mm (round your response to two decimal places). Lower Control Limit (LCL-) = 154.18 mm (round your response to two decimal places). d) What are the UCLR and LCLR using 3-sigma? Upper Control Limit (UCL) = 7.96 mm (round your response to two decimal places). Mean x (mm) 154.9 153.2 155.6 155.5 158.6 Range R (mm) 4.0 4.8 3.9 5.0 4.7 Lower Control Limit (LCL) = 1.00 mm (round your response to two decimal places). e) If the true diameter mean should be 155 mm and you want…arrow_forwardCartons of Plaster are supposed to weigh exactly 32 ounces. Inspectors want to develop process control charts. They take five samples of six (6) boxes each and weigh them. Sample means (X-bar) are: 33.8, 34.6, 34.7, 34.1, and 34.2 respectively. Also, the corresponding ranges are: 1.1,0.3, 0.4. 0.7, and 0.3, respectively. The lower and upper control limits of the xbar-chart are respectively O a. None is correct O b. 30.11 and 40.15 O c. 34.01 and 34.55 O d. 33.12 and 34.12 O e. 37.01 and 39.23arrow_forwardA Quality Analyst wants to construct a control chart for determining whether five machines, all producing the same product, are under control with regard to a particular quality variable. Accordingly, four units of putputs from each machine are collected: Machine Measurement 1 Measurement 2Measurement 3 Measurement 4 M1 318 304 313 303 M2 328 331 319 316 МЗ 327 313 321 320 M4 289 343 294 323 М5 339 299 330 290 Does this process appear to be out of control? If yes, identify a machine using the factors of three sigma control limits. а. М1 O b. M3 C. M5 O d. Process is in Control Ое. М2 O f. M4arrow_forward
- Cartons of Plaster are supposed to weigh exactly 32 ounces. Inspectors want to develop process control charts. They take five samples of six (6) boxes each and weigh them. Sample means (X-bar) are: 33.8, 34.6, 34.7, 34.1, and 34.2 respectively. Also, the corresponding ranges are: 1.1, 0.3, 0.4, 0.7, and 0.3, respectively. The lower and upper control limits of the xbar-chart are respectively O a. 33.12 and 34.12 b. 34.01 and 34.55 O c. 30.11 and 40.15 O d. None is correct O e. 37.01 and 39.23arrow_forwardIn a fabric manufacturing factory, the quality control process using control charts from SPC. In an hour there are a total of 5 samples are taken each having 4 observations regarding the thickness of fabric in measured in millimeters. In a particular hour, the sample means (X-bar) are noted to be: 172.11, 219.58, 208.24, 112.44, and 123.30 respectively. In the same sample, the corresponding ranges are: 13.17, 13.38, 15.34, 13.04, and 13.02 respectively What are the lower and upper control limits for the X-bar chart? O a. None is correct O b. 143.55, 165.47 Oc. 144.78, 159.11 O d. 157.21, 177.05 O e. 146.01, 157.87 Of. 142.92, 160.66arrow_forwardIn a fabric manufacturing factory, the quality control process using control charts from SPC. In an hour there are a total of 5 samples are taken each having 4 observations regarding the thickness of fabric in measured in millimeters. In a particular hour, the sample means (X-bar) are noted to be: 172.11,219.58, 208.24, 112.44, and 123.30 respectively. In the same sample, the corresponding ranges are: 13.17, 13.38, 15.34, 13.04, and 13.02 respectively What are the lower and upper control limits for the R chart? O a. 0,31.47 O b. 0,30.99 Oc. None is correct O d. 0,29.17 O e. 0,31.17 O f. 0,28.17arrow_forward
- 1. The data shown in Table 1 are x and R values for 20 samples of size n= 5 taken from a process producing bearings. The measurements are made on the inside diameter of the bearing, with only the last three decimals recorded (i.e., 31.6 should be 0.50316). Please show all your work for full credit. (a) Set up x and R charts on this process. Does the process seem to be in statistical control? If necessary, revise the trial control limits. (b) Assume that diameter is normally distributed. Estimate the process standard deviation. Sample R Sample R 1 31.6 4 11 29.8 4 33.0 3 12 34.0 4 35.0 4 13 33.0 10 4 32.2 4 14 34.8 4 5 33.8 38.4 31.6 15 35.6 7 3 16 30.8 7 4 17 33.0 5 8 36.8 10 18 31.6 3 9. 35.0 15 19 28.2 9 10 34.0 6 20 33.8 Table 1: Bearing Diameter Dataarrow_forwardIn a fabric manufacturing factory, the quality control process using control charts from SPC. In an hour there are a total of 5 samples are taken each having 4 observations regarding the thickness of fabric in measured in millimeters. In a particular hour, the sample means (X-bar) are noted to be: 156.46, 199.62, 189.31, 102.22, and112.09 respectively. In the same sample, the corresponding ranges are: 11.97, 12.17, 13.94, 11.86, and 11.83 respectively. What are the lower and upper control limits for the Rchart? O a. 0,29.17 O b. 0,31.17 O c. 0,30.47 O d. 0,24.71 O e. 0, 28.17 Of. None is correctarrow_forwardAuto pistons at Wemming Chung's plant in Shanghai are produced in a forging process, and the diameter is a critical factor that must be controlled. From sample sizes of 10 pistons produced each day, the mean and the range of this diameter have been as follows: a) What is the value of x? x= 156.76 mm (round your response to two decimal places). b) What is the value of R? Day 1 2 3 4 5 Mean x (mm) 158.9 155.2 155.6 157.5 156.6 R = 4.40 mm (round your response to two decimal places). c) What are the UCL and LCL using 3-sigma? Upper Control Limit (UCL) = mm (round your response to two decimal places). Range R (mm) 4.2 4.4 4.3 4.8 4.3 Çarrow_forward
- In a fabric manufacturing factory, the quality control process using control charts from SPC. In an hour there are a total of 5 samples are taken each having 5 observations regarding the thickness of fabric in measured in millimeters. In a particular hour, the sample means (X-bar) are noted to be: 156.46, 199.62, 189.31, 102.22, and112.09 respectively. In the same sample, the corresponding ranges are: 11.97, 12.17, 13.94, 11.86, and 11.83 respectively. What are the lower and upper control limits for the X-bar chart? ר O a. 142.92, 160.66 O b. 144.77,159.11 Oc. None is correct O d. 143.55, 165.47 O e. 156.55, 170.47 Of. 145.40, 190.72 OUS PAGE NEXT PAGE Type here to search - F5 F7 Pris F8 F9 F10 F12 %23 & 3 5 V 8 19 E T Y H. J K 1. 10 C V B NiM Alt く I LIarrow_forwardThe overall average on a process you are attempting to monitor is 60.0 units. The process population standard deviation is 1.72. Sample size is given to be 4. Part 2 a) Determine the 3-sigma x-chart control limits. Upper Control Limit (UCLx)=enter your response here units (round your response to two decimal places). Part 3 Lower Control Limit (LCLx)=enter your response here units (round your response to two decimal places). Part 4 b) Now determine the 2-sigma x-chart control limits. Upper Control Limit (UCLx)=enter your response here units (round your response to two decimal places). Part 5 Lower Control Limit (LCLx)=enter your response here units (round your response to two decimal places). Part 6 How do the control limits change? A. The control limits are tighter for the 3-sigma x-chart than for the 2-sigma x-chart. B. The control limits for the 2-sigma x-chart and for the 3-sigma x-chart are the same. C. The control limits…arrow_forwardAn e-commerce website has received some complaints on Billing errors. Managers ask the accounting department to monitor the shipping process and make sure of the quality in their process. To monitor the process, for 10 consecutive weeks, they look into the first 100 shipments and count the number of Billing errors as shown in table below: 45 52 6 3 63 7 8 9 10 1 6 1 2 Construct a two-sigma limit control chart to show whether the shipping process in this e-commerce firm needs any improvement or performs at an acceptable level. (Round your answer to three decimal places.) Week 1 2 3 Number of Billing errors. 5 1 3 Upper Control Limit Lower Control Limitarrow_forward
- Practical Management ScienceOperations ManagementISBN:9781337406659Author:WINSTON, Wayne L.Publisher:Cengage,Operations ManagementOperations ManagementISBN:9781259667473Author:William J StevensonPublisher:McGraw-Hill EducationOperations and Supply Chain Management (Mcgraw-hi...Operations ManagementISBN:9781259666100Author:F. Robert Jacobs, Richard B ChasePublisher:McGraw-Hill Education
- Purchasing and Supply Chain ManagementOperations ManagementISBN:9781285869681Author:Robert M. Monczka, Robert B. Handfield, Larry C. Giunipero, James L. PattersonPublisher:Cengage LearningProduction and Operations Analysis, Seventh Editi...Operations ManagementISBN:9781478623069Author:Steven Nahmias, Tava Lennon OlsenPublisher:Waveland Press, Inc.