Degarmo's Materials And Processes In Manufacturing
13th Edition
ISBN: 9781119492825
Author: Black, J. Temple, Kohser, Ronald A., Author.
Publisher: Wiley,
expand_more
expand_more
format_list_bulleted
Concept explainers
Videos
Textbook Question
Chapter 27, Problem 12RQ
What is unique about the broaching process compared to the other basic machining processes?
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solution
Students have asked these similar questions
Q1: Determine the length, angle of contact, and width of a 9.75 mm thick
leather belt required to transmit 15 kW from a motor running at 900 r.p.m. The
diameter of the driving pulley of the motor is 300 mm. The driven pulley runs at
300 r.p.m. and the distance between the centers of two pulleys is 3 meters. The
density of the leather is 1000 kg/m³. The maximum allowable stress in the
leather is 2.5 MPa. The coefficient of friction between the leather and pulley is
0.3. Assume open belt drive.
5. A 15 kW and 1200 r.p.m. motor drives a compressor at 300 r.p.m. through a pair of spur gears having
20° stub teeth. The centre to centre distance between the shafts is 400 mm. The motor pinion is made
of forged steel having an allowable static stress as 210 MPa, while the gear is made of cast steel
having allowable static stress as 140 MPa. Assuming that the drive operates 8 to 10 hours per day
under light shock conditions, find from the standpoint of strength,
1. Module; 2. Face width and 3. Number of teeth and pitch circle diameter of each gear.
Check the gears thus designed from the consideration of wear. The surface endurance limit may be
taken as 700 MPa. [Ans. m = 6 mm; b= 60 mm; Tp=24; T=96; Dp = 144mm; DG = 576 mm]
4.
G
A micarta pinion rotating at 1200 r.p.m. is to transmit 1 kW to a cast iron gear at a speed of 192 r.p.m.
Assuming a starting overload of 20% and using 20° full depth involute teeth, determine the module,
number of teeth on the pinion and gear and face width. Take allowable static strength for micarta as 40
MPa and for cast iron as 53 MPa. Check the pair in wear.
Chapter 27 Solutions
Degarmo's Materials And Processes In Manufacturing
Ch. 27 - Why is sawing one of the most efficient of the...Ch. 27 - Explain why tooth spacing (pitch) is important in...Ch. 27 - What is the tooth gullet used for on a saw blade?Ch. 27 - Explain what is meant by the set of the teeth on a...Ch. 27 - How is tooth set related to saw kerf?Ch. 27 - Why can a bandsaw blade not be hardened throughout...Ch. 27 - What are the advantages of using circular saws?Ch. 27 - Why have bandsawing machines largely replaced...Ch. 27 - Explain how the hole in Figure 27.7 is made on a...Ch. 27 - How would you calculate or estimate Tm for a...
Ch. 27 - What is the disadvantage of using gravity to feed...Ch. 27 - What is unique about the broaching process...Ch. 27 - Can a thick saw blade be used as a broach? Why or...Ch. 27 - Broaching machines are simpler in a basic design...Ch. 27 - Why is broaching particularly well-suited for mass...Ch. 27 - In designing a broach, what would be the first...Ch. 27 - Why is it necessary to relate the design of a...Ch. 27 - What two methods can be utilized to reduce the...Ch. 27 - For a given job, how would a broach having...Ch. 27 - Why are the pitch and radius of the gullet between...Ch. 27 - Why are broaching speeds usually relatively low,...Ch. 27 - What are the advantages of shell-type broach...Ch. 27 - Why are most broaches made from alloy or...Ch. 27 - What are the advantages of TiN-coated broaching...Ch. 27 - For mass-production operations, which process is...Ch. 27 - What is the difference between the roughing teeth...Ch. 27 - The sides of a square, blind hole must be machined...Ch. 27 - The interior, flat surfaces of socket wrenches,...Ch. 27 - Prob. 29RQCh. 27 - What are some ways to improve the efficiency of a...Ch. 27 - To what extent is filing different from sawing?Ch. 27 - Prob. 32RQCh. 27 - Prob. 33RQCh. 27 - Prob. 34RQCh. 27 - A surface 12 in. long is to be machined with a...Ch. 27 - The pitch of the teeth on a simple surface broach...Ch. 27 - Estimate the (approximate maximum) horsepower...Ch. 27 - Estimate the approximate force acting in the...Ch. 27 - In cutting a 6-in.-long slot in a piece of AISI...Ch. 27 - The strength of a pull broach is determined by its...Ch. 27 - Suppose you want to shape a block of metal 7 in....Ch. 27 - Could you have saved any time in Problem 7 by...Ch. 27 - Derive the equation for shaping cutting speed.Ch. 27 - How many strokes per minute would be required to...Ch. 27 - How much time would be required to shape a flat...Ch. 27 - What is the metal removal rate in Problem 11 if...Ch. 27 - Suppose you decide to mill the flat surface...Ch. 27 - A planer has a 10-hp motor, and 75% of the motor...
Additional Engineering Textbook Solutions
Find more solutions based on key concepts
A loading causes the mamber to deform into the dashed shape. Explain how to determine the normal strains CD and...
Mechanics of Materials (10th Edition)
Explain the benefits of marking transaction boundaries, declaring lock characteristics, and letting a DBMS plac...
Database Concepts (8th Edition)
Consider the example code shown in Figure 7-10. What changes would you need to make to ensure that the applicat...
Modern Database Management
Porter’s competitive forces model: The model is used to provide a general view about the firms, the competitors...
Management Information Systems: Managing The Digital Firm (16th Edition)
This class provides numerous static methods that perform useful operations on collections. a.Collection b.Colle...
Starting Out with Java: From Control Structures through Data Structures (4th Edition) (What's New in Computer Science)
Find the error in each of the following code segments, and explain how to correct it: 1 for (k = 0.1; k != 1.0;...
Java How to Program, Early Objects (11th Edition) (Deitel: How to Program)
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- I want to solve these choicesarrow_forward2. A spur gear made of bronze drives a mid steel pinion with angular velocity ratio of 32: 1. The pressure angle is 14½. It transmits 5 kW at 1800 r.p.m. of pinion. Considering only strength, design the smallest diameter gears and find also necessary face width. The number of teeth should not be less than 15 teeth on either gear. The elastic strength of bronze may be taken as 84 MPa and of steel as 105 MPa. Lewis factor for 14½½ pressure angle may be taken 0.684 0.124 y = No. of teeth as [Ans. m 3 mm; b= 35 mm; Dp = 48 mm; D= 168 mm]arrow_forwardQ2. Determine the safety factors for the bracket rod shown in Figure 2 based on both the distortion-energy theory and the maximum shear theory and compare them. Given: The material is 2024-T4 aluminum with a yield strength of 47 000 psi. The rod length /= 6 in. and arm a = 8 in. The rod outside diameter od 1.5 in., id = 1 in, h=2 in., t=0.5 in., Load F= 1000 lb. Assumptions: The load is static and the assembly is at room temperature. Consider shear due to transverse loading as well as other stresses. (Note: solve in SI units) wall tube Figure 2 armarrow_forward
- The question has been set up with all the cuts needed to accurately derive expressions for V(x) and M(x). Using the cuts free body diagrams set up below, derive expressions for V(x) and M(x). If you use the method of cuts then validate your answers using calculus or vice versa.arrow_forwardIt is required to treat 130 kmol/hr of chloroform-air feed gas mixture that contains 12% chloroform. It is required to remove 93% of chloroform using 150 kmol/hr of solvent that contains 99.6% water and 0.4% chloroform. The cross sectional area of the column is 0.8 m². Calculate the column height using the following data; kx'.a = 1.35 (kmol/m³.s (Ax)), and ky'.a = 0.06 (kmol/m³.s (Ay)), kx/ky = 1.35, and the equilibrium data are: X 0 0.0133 0.033 y 0 0.01 0.0266 0.049 0.064 0.0747 0.0933 0.1053 0.0433 0.06 0.0733 0.111 0.1 0.12 0.14arrow_forward४ B: Find the numerical solution for the 2D equation below and calculate the temperature values for each grid point shown in Fig. 2 (show all steps). (Do only one trail using following initial values and show the final matrix) [T1] T₂ T3 [T] 1 = [0] 0 0 d dx dx) (ka)+4(ka) = dy -20xy, k = 1 + 0.3 T ge L=3cm, 4x= Ay B.Cs.: at x=0=LT=0°C at y=0-L T=10°C Fig. (2)arrow_forward
- : +0 العنوان use only Two rods fins) having same dimensions, one made orass (k = 85 Wm K) and the mer of copper (k = 375 W/m K), having of their ends inserted into a furna. At a section 10.5 cm a way from furnace, the temperature of brass rod 120 Find the distance at which the ame temperature would be reached in the per rod ? both ends are ex osed to the same environment. ns 2.05 ۲/۱ ostrararrow_forwardFor the beam show below, draw A.F.D, S.F.D, B.M.D 6 kN/m 1 M B. 3 M Marrow_forward1. Two long rods of the same diameter-one made of brass (k=85w/m.k) and the other made of copper (k=375 w/m.k) have one of their ends inserted into a furnace (as shown in the following figure). Both rods are exposed to the same environment. At a distance of 105 mm from the furnace, the temperature of the brass rod is 120°C. At what distance from the furnace will the same temperature be reached in the copper rod? Furnace 105 mm T₁ Brass rod ⑪ h Too- x2- Ti Copper rodarrow_forward
- : +0 العنوان use only Two rods fins) having same dimensions, one made orass (k = 85 Wm K) and the mer of copper (k = 375 W/m K), having of their ends inserted into a furna. At a section 10.5 cm a way from furnace, the temperature of brass rod 120 Find the distance at which the ame temperature would be reached in the per rod ? both ends are ex osed to the same environment. ns 2.05 ۲/۱ ostrararrow_forwardمشر on ۲/۱ Two rods (fins) having same dimensions, one made of brass(k=85 m K) and the other of copper (k = 375 W/m K), having one of their ends inserted into a furnace. At a section 10.5 cm a way from the furnace, the temperature brass rod 120°C. Find the distance at which the same temperature would be reached in the copper rod ? both ends are exposed to the same environment. 22.05 ofthearrow_forwardThe composite wall of oven with A= 1m² as in Fig.1 consists of three materials, two of with kA = 20 W/m K and kc = 50 W/m K with thickness, LA=0.3 m, L= 0.15 m and Lc 0.15 m. The inner surface temperature T1=900 K and the outer surface temperature T4 300 K, and an oven air temperature of To=1100 K, h=25 W/m². K. Determine kɛ and the temperatures T2 and T3 also draw the thermal resistance networkarrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
Precision Machining Technology (MindTap Course Li...Mechanical EngineeringISBN:9781285444543Author:Peter J. Hoffman, Eric S. Hopewell, Brian JanesPublisher:Cengage Learning
Precision Machining Technology (MindTap Course Li...
Mechanical Engineering
ISBN:9781285444543
Author:Peter J. Hoffman, Eric S. Hopewell, Brian Janes
Publisher:Cengage Learning
The Robot Revolution: The New Age of Manufacturing | Moving Upstream; Author: Wall Street Journal;https://www.youtube.com/watch?v=HX6M4QunVmA;License: Standard Youtube License