Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 24, Problem 56SDP
Make a list of all the processes that can be used in manufacturing gears, including those described in Parts II and III of this text. For each process, describe the advantages, limitations, and quality of gears produced.
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Chapter 24 Solutions
Manufacturing Engineering & Technology
Ch. 24 - Explain why milling is such a versatile machining...Ch. 24 - Describe a milling machine. How is it different...Ch. 24 - Describe the different types of cutters used in...Ch. 24 - Define the following: face milling, peripheral...Ch. 24 - Can threads be machined on a mill? Explain.Ch. 24 - What is the difference between feed and feed per...Ch. 24 - Explain the relative characteristics of climb...Ch. 24 - Describe the geometric features of a broach and...Ch. 24 - What is a pull broach? A push broach?Ch. 24 - Why is sawing a commonly used process? Why do some...
Ch. 24 - What advantages do bed-type milling machines have...Ch. 24 - Explain why the axis of a hob is tilted with...Ch. 24 - What is a shell mill? Why is it used?Ch. 24 - Why is it difficult to saw thin sheet metals?Ch. 24 - Of the processes depicted in Fig. 24.2, which is...Ch. 24 - Describe the tool motion during gear shaping.Ch. 24 - When is filing necessary?Ch. 24 - Would you consider the machining processes...Ch. 24 - Why is end milling such an important versatile...Ch. 24 - List and explain factors that contribute to poor...Ch. 24 - Explain why broaching crankshaft bearings is an...Ch. 24 - Several guidelines are presented in this chapter...Ch. 24 - What are the advantages of helical teeth over...Ch. 24 - Explain why hacksaws are not as productive as band...Ch. 24 - What similarities and differences are there in...Ch. 24 - Why do machined gears have to be subjected to...Ch. 24 - How would you reduce the surface roughness shown...Ch. 24 - Why are machines such as the one shown in Fig....Ch. 24 - Comment on your observations concerning the...Ch. 24 - Explain how contour cutting could be started in a...Ch. 24 - Prob. 32QLPCh. 24 - Describe the parts and conditions under which...Ch. 24 - Explain the reason that it is difficult to use...Ch. 24 - Would you recommend broaching a keyway on a gear...Ch. 24 - Prob. 37QTPCh. 24 - A slab-milling operation is being performed at a...Ch. 24 - Show that the distance lc in slab milling is...Ch. 24 - Prob. 40QTPCh. 24 - Calculate the chip depth of cut, tc, and the...Ch. 24 - Estimate the time required to face mill a...Ch. 24 - A 12-in.-long, 1-in.-thick plate is being cut on a...Ch. 24 - A single-thread hob is used to cut 40 teeth on a...Ch. 24 - Assume that m the face-milling operation shown in...Ch. 24 - A slab-milling operation will take place on a part...Ch. 24 - Prob. 47QTPCh. 24 - In describing the broaching operations and the...Ch. 24 - The parts shown in Fig. 24.1 are to be machined...Ch. 24 - Would you prefer to machine the part in Fig. 24....Ch. 24 - Prob. 51SDPCh. 24 - Suggest methods whereby milling cutters of various...Ch. 24 - Prepare a comprehensive table of the process...Ch. 24 - Prob. 55SDPCh. 24 - Make a list of all the processes that can be used...
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- Question 1 What is the difference between bending stress and pitting resistance? And why is it important to verify the bending stress of the standard selected gearsarrow_forwardExplain in detail, the Applications and importance of a gears in a mechanism.arrow_forwardExplain the difference between gear hobbing and gear shaping with referenceto various relative motions and applicationsarrow_forward
- Texts: A haulage gear is driven by a motor which develops 15 kW at a full speed of 750 rev/min. The haulage drum is 1.5 m in diameter, and the total reduction ratio of the gearing between the motor and drum is 15:5. The efficiency of the gear is 75 percent, the gradient is 1 in 25, and the rail friction is 135 N per tonne of load. The masses of the gear are equivalent to a total mass of 2.3 Mg, with a radius of gyration of 0.5 m at the drum shaft. Calculate the total load that can be hauled at the full speed. If the motor can give an excess torque of 10 percent of that at full speed, calculate the acceleration possible, assuming that the efficiency and rail friction values remain unaltered.arrow_forwardDifferentiate Between Gear Hobbing And Gear Shaping With Reference To Various Relative Motions And Applications?arrow_forward1. Calculate the power that can be transmitted safely by a pair of spur gears with the data given below. Calculate also the bending stresses induced in the two wheels when the pair transmits this power. Number of teeth in the pinion = 20 Number of teeth in the gear = 80 Module = 4 mm Width of teeth = 60 mm Tooth profile = 20° involute Allowable bending strength of the material = 200 MPa, for pinion = 160 MPa, for gear = 400 r.p.m. Speed of the pinion Service factor = 0.8 0.912 0.154- T Lewis form factor %3D 3 Velocity factor 3 + varrow_forward
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